background image

Hybrid™ Manifold 

© Blichmann Engineering, LLC 2019 

3

STEP ONE:  

The first step to assembling your Hybrid

 Manifold is to attach the  

(4) leveling feet to the base of the manifold. Screw each of the feet into the holes  
on the bottom of the manifold. See 

Figure 1. 

Once each of the leveling feet has been  

set to the desired height, it can be locked in place by tightening the locking nut. 

STEP TWO:  

Installing the pump. If your pump comes installed, skip to Step Three. 

 
To install your pump, determine the correct hole configuration. Align your pump mounting 
holes to the base of the manifold. See 

Figure 2

 for mounting hole configurations.  

 
Once you’ve selected the hole configuration that aligns with your pump, attach the pump using 
the (4) 5/16”  x 2½” bolts, (12) 5/16” nuts, (12) 5/16” washers and (4) 5/16” x 1.5” OD fender washers  
provided. To install, remove the pump from the base. Place a washer on each bolt and insert the 
assembled bolts through the bottom of your selected hole configuration. See 

Figure 2. 

Place  

another washer and nut onto each bolt and thread all of the way down to the base. This should 
hold the bolt in place. 

NOTE: 

We do not recommend tightening all of the way as you still need to 

adjust the bolt forwards or backwards in the slot. Please see 

Figure 4

 to see the correct configura-

tion of how to assemble the washers, bolts and nuts.

Place another nut and washer (5/16” x 1.5” OD) on each of the 4 bolts and thread about half way 
down.  These nuts will be used to set the height of the pump. Place the pump on the bolts and 
then place another washer and nut to hold the pump in place. 

NOTE: 

Do not tighten the last nut, 

as you will need to adjust the height once the top of the manifold and fittings are attached to the 
pump.  For questions on how to assemble the proper configuration of nuts and washers, please 
reference 

Figure 3 and Figure 4

.

ASSEMBLY

Figure 1

Locking Nut

Please check your box to make sure you have received all parts.

Figure 3

Figure 4

Correct Configuration

A

A

B

B

A

A

B

B

A- 1 HP Pump
B- 1/5 HP  Weg Pump 

Figure 2

C

C

C

C

1 ½” 

Summary of Contents for Hybrid Manifold

Page 1: ...them completely before use If you do not understand them or have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineeri...

Page 2: ...EMA 5 15P Power Cord 1 BE 001547 00 Barrell Plug 2 BE 001533 00 5 16 18 x 2 5 SS Screw 4 BE 001216 00 5 16 SS Washer 12 BE 001030 01 5 16 SS Nut 12 BE 001543 00 Power Cord 4 ft 1 BE 001573 00 5 16 x 1 5 OD Fender Washer 4 Item Number Description Quantity Base Manifold 1 BE 001401 00 1 HP Pump 1 BE 001433 00 1 HP VFD 1 BE 001425 01 Power Cord 1 BE 001481 00 VFD Cord 1 BE 000296 00 9 16mm Gland Conn...

Page 3: ...umpfromthebase Placeawasheroneachboltandinsertthe assembledboltsthroughthebottomofyourselectedholeconfiguration SeeFigure2 Place anotherwasherandnutontoeachboltandthreadallofthewaydowntothebase Thisshould holdtheboltinplace NOTE Wedonotrecommendtighteningallofthewayasyoustillneedto adjusttheboltforwardsorbackwardsintheslot PleaseseeFigure4toseethecorrectconfigura tionofhowtoassemblethewashers bolt...

Page 4: ...yourpumpiscontrolledbyaVariableFrequencyDrive thenyouwillnotneedtheswitch andyou canskipaheadtoSTEP6 YoucanremovetheswitchandmountyourVFDinitsplaceshouldyoudesire ManifoldSwitchWiring 1 LoosenGlandConnectorB SeeFigure7 2 Loosenall4screwsholdingthecoverontheswitch SeeFigure7 3 RemoveswitchcoverfromhousingandslidethewirethroughGlandConnectorBtogiveyourselfroomtomovetheswitch SeeFigure8 4 Runthewiref...

Page 5: ...Hybrid Manifold Blichmann Engineering LLC 2019 5 SlideWire Through SlideWire Through Gland Connectors Figure7 Figure8 6 4 2 Figure9 A B ...

Page 6: ...tarydiaphragmvalveincludedtohelpcontrolflow IfyourpumputilizesaVFD thenthediaphragmvalve useisoptional Atthispoint themanifoldinstallationiscomplete Youcanattachvalvesandhosestosuityourowncustom configuration Thebottomrowofportsaretheinletstothepumpandthetoprowofportsaretheoutlets NOTE Contactusor checkourwebsitewww blichmannpro comformoreinformationonpre configuredhosekitsorcustomhosepackagestofi...

Page 7: ...o BK CIP 5ft 3 Manifold Output to Pump 28in 4 Manifold Output to MT CIP 5ft 5 MT Dump to Manifold Input 4ft 6 HLT Pump to MT CIP 8ft 7 HLT Pump Output to HLT Whirlpool 5ft 8 HLT Dump to HLT Pump Input 18in 9 Manifold Output to Heat Exchanger 8ft Wehaveavailablepre configuredhosekitsforour2BBLto7BBLHybrid Brewhouses Theintendedplumbingdiagramaswellas hoselengthsarelistedinthediagramsbelow Therearen...

Page 8: ...oallow easeofportability thisreducestrippinghazards Pleasenotetheorientationofthesanitarydiaphragm valve Topviewofmanifold Frontviewofmanifold T shapedthree wayvalveontopofthemashtun allowstheflexibilitytobypassthemashtunkettle oritcanbeturnedforspargingorCIP Clean In Place FIGURE11 FIGURE12 FIGURE13 FIGURE14 FIGURE15 FIGURE16 ...

Page 9: ...Valve Pump 3 Way L Valve 3 Way T Valve T 3 Way L Valve 3 Way L Valve L X 5 BBL 7 BBL Plumbing Diagram Ex X 10 1 BK Dump to Manifold Input 5ft 2 Manifold Output to BK CIP 6ft 3 Manifold Output to Pump 3ft 4 Manifold Output to MT CIP 8ft 5 MT Dump to Manifold Input 4ft 6 HLT Pump to MT CIP 8ft 7 HLT Pump Output to HLT Whirlpool 9ft 8 HLT Dump to HLT Pump Input 3ft 9 Manifold Output to Heat Exchanger...

Page 10: ...manifoldassembled FIGURE17 Pleasenotetheorientationoftheteesandelbows FIGURE18 Straightviewofthemanifoldassembled FIGURE19 T shapedthree wayvalveontopofthemash tunallowstheflexibilitytobypassthemash tunkettleoritcanbeturnedforspargingor CIP Clean In Place FIGURE20 ...

Page 11: ...tthehosesaretuckedundertoallow easeofportability thisreducestrippinghazards Pleasenotetheorientationofthetees andelbows Topviewofmanifold MashTunTemperature Sensorcanbemountedtotheoutputofthe manifoldfortemperturereadingsduringmash tunrecirculation FIGURE21 FIGURE22 FIGURE23 FIGURE24 ...

Page 12: ... in any country where the product is distributed ________________________________________ B Limitations of Warranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichman...

Reviews: