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BrewCommander™ 

© Blichmann Engineering, LLC 2019

15

ADVANCED SETTINGS

MASH HEAT RATE: 1Deg
RIMS OFFSET:  

see Mashing section below

General Operation

It is important to be aware that when using a HERMS Coil during a mash the  temperature readings taken in the HERMS kettle (typically the HLT) will be higher  
than the actual temperature in the mash. This difference varies depending on rate of flow, whirlpooling in the HERMS vessel, and temperature losses unique to 
the system. When using the RIMS Offset feature, the temperature displayed on the controller will always be the measured value from the temperature sensor 
minus the programmed RIMS Offset value in the advanced settings. If using the RIMS PROTECT feature, whenever the pump is cycled from ON to OFF, it will 
automatic extinguish the burner to prevent scorching.

Heating the Strike Water

A unique feature of HERMS systems is that there are many different ways to achieve the heating of strike water. These different methods have unique pros and 
cons and varying equipment needs. Experimentation and practice with your particular system is the only way to truly fine tune strike water temperature for 
your mash. 

Method 1 is to recirculate the mash strike water through the HERMS coil while heating the HLT. 

Method 2 is to heat the HLT (where the HERMS coil is located) to the desired temperature, while heating the strike water in your boil kettle with a second  
controller. This method is faster due to using two heat sources. 

Mashing 

While mashing, the brewer must maintain a slightly higher temperature in the HLT than the desired mash temperature due to heat losses and inefficiency of 
the heat exchanger. Whirlpooling in the hot liquor tank significantly increases the heat exchanger efficiency thereby reducing ramping times. For more 
information about our Kettle Whirlpool Kit, visit https://www.blichmannengineering.com/whirlpool-kit.html.

The RIMS offset can be programmed to compensate for losses in the system.  If whirlpooling in the HLT during the mash, the RIMS OFFSET should be  
programmed to 3

˚

F. If not, this should be set to 5

˚

F.  The SET point should be programmed to the desired mash temperature. With experience these settings  

can be fine tuned.

For step mashing with a HERMS system, a mash heat rate of 1°F or lower is recommended over the default 2°F. This allows more ramping time between steps to 
allow the slower heating rate of the HERMS system to reach the next mash step. 

HERMS SETUP AND OPERATION TIPS

RIMS OFFSET: 

0.0˚ F

RIMS OFFSET: 

3.0˚ F

HLT w/ HERMS 

Actual Temp: 

150˚F

Mash Tun 

Actual Temp:  

147˚F

HLT w/ HERMS 

Actual Temp: 

153˚F

Mash Tun 

Actual Temp:  

150˚F

Finished Batch Size Gal (L)

Minimum Flow GPM (LPM)

5    (19)

0.5    (2.8)

10    (38)

0.75    (3.8)

15    (57)

1.25    (4.75)

20    (76)

1.5    (5.7)

32    (121)

2.25   (8.5)

Summary of Contents for BrewCommander

Page 1: ... Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFOR...

Page 2: ...BrewCommander BrewhouseControllerinanyfashionotherthandescribedinthismanual canresultinpersonalpropertydamage injury electrocution ordeath Burner TheBrewCommander hasbeentunedtoworkseamlesslywithaBlichmannHellFire burner howeverotherburnerscanbeusedwiththecontrollerif theymeetthenecessaryrequirements Yourburnermustbecapableofoperatingwellatlowpowersettings Ifyoucannotmaintainaflameatabouthalf powe...

Page 3: ...controllerasneededtomaintainthetemperatureofthetank Locateitasclosetotheburneraspossible butDONOTlocateitinanareathatwillexposeittoexcessiveheat Ifyoucan tcomfortablyrestyourhandonthevalveduringoperationitistoohot We haveincludedamaleandafemaleflareX NPTfittingtoaidyouinconnectingthevalvetoyourgassupply NOTE Dependingonthegassupplyyouhave youmayneedtoprocureadditionalordifferentfittingswhicharenot...

Page 4: ...dcolor bittodrillthe3 16 hole Marktheelectrodewirewithamarkersothatwhenbent90degdownwarditwillbeinthecenteroftheflamepath ForHellFire burners you llwantthe electrodecenteredoveroneoftheburnernozzles Measurethedistancefromthesurfaceoftheburnertothemarkonthewireandnotethisdistance Removetheelectrodefromtheframeandusingapliersbendthewiredown90deg Installwiththeincluded 8 32X3 8 screw IMPORTANT Thetip...

Page 5: ...tCircuitInterrupter GFCI protectedpowersource If youareuncertainaboutthestatusofyourpowersourcecontactalicensedandqualifiedelectricianfamiliarwithNationalElectricCodestandardsbefore proceeding OperatingtheSparkBox IgnitionModuleinanyfashionotherthandescribedinthismanualcanresultinpersonalpropertydamage injury electrocution ordeath CAUTION Alwayskeepthedeviceawayfromheatandmoisture IMPORTANT Iftheb...

Page 6: ...Box TheBrewCommander willsupplypowertothisport whentheburneriscalledtobelit Thissignalneedstobe102 138VAC50 60Hz andmaydrawupto4Amps SolenoidPower Thisreceptacleisusedtooutputpowertothesolenoid whentheburneriscalledtobelit itmustbewireddirectlytothesolenoidby thesupplied6ftsolenoidcable Optional SparkBox Mounting Kit AvailableisanoptionalSparkBox mountingkitformountingtotheTOPStand TOPLTEStand and...

Page 7: ...Sanitary Nut 2 BE 000882 01 Sanitary Nut Inner Seal 3 BE 000882 01 Sanitary Nut Outer Seal 4 BE 000013 00 Bulkhead O ring 113 5 BE 001474 00 Weldless Captive Bulkhead 6 BE 001476 00 Captive Nut O ring 010 7 BE 001475 00 Captive Nut 8 BE 001500 00 Temperature Sensor Probe Figure 8 Figure 6 1 2 3 KettleWall with Hole 4 5 6 7 8 To Temperature ProbePort InsideKettle OutsideKettle 5 4 3 PAV MFG APPR NA...

Page 8: ...ERBUTTON ON OFF PUMPRECEPTACLE NOTE For wiring out the bottom of the controller and for wall mounting please visit our website at blichmannengineering com to view the instructional video TEMPERATURE SENSOR PORT WIREDFROM BOTTOM FEMALEIEC POWEROUT MALENEMA5 15 POWERIN ...

Page 9: ...eroutthebottombyfollowingtheinstructionsgivenintherewiringvideoonourBlichmannEngineering YouTube channel 2 TrimtheincludedDINrailtobe1 8 shorterthanwithwidthofthecontroller 3 MounttheDINrailtothedesiredlocationonthewall 4 SlidethecontrollerontotheDINrailusingthechannelonthebackofthecontroller 5 Install2ofthe8 32setscrewsintothetopofthecontrollerbeingcarefulnottoovertighten Stoptighteningthescrewso...

Page 10: ...optionsbelow OFF Powertotheburnersisdisabled AUTO TheburnerwillautomaticallylightasneededtomaintainthedesiredSETtemperature ON Theburnerwillturnonandcontinuallyrun Thissettingoverridestheautomaticcontrol TheSETvaluewillchangetoBOIL PUMP Turnstheauxiliary120Vreceptaclelocatedonthebackoftheunitonandoff GreenilluminatedbuttonindicatesthatthepowerisintheONmode MENU Pressingthisbuttonwillopenthemainmen...

Page 11: ...ECT PressSELECTtocyclethroughTEMPandTIME KEYPAD Whenatemperatureortimeisselected andflashing pressthekeypadtochangethatvalueandpressenter PLAY PAUSE Start pausetheselectedprofile Thisbuttonwillbecomeapausebuttonwhenaprofileisactive RESET Whenaprofileisactive presstheRESETbuttontoendtheprofile Toresetanactivetimer presspauseandthenpressreset HOME TotheHomeScreen MASH PROFILE BOIL PROFILE SELECT Hig...

Page 12: ...tetemperature Thismaytake30 45minutes Subtractthemash thermometertemperaturefromtheBrewCommander temperature EnterthisvalueintotheRIMSOFFSET Fromthispointforward thebrewer canenterthedesiredmashSETtemperaturewithouthavingtocompensatefortemperaturelosses Tonavigatethroughthebasicsettings presstheSELECTbuttontoscrollbetweenthem Usetheup downbuttonstochangethevalue PressingSELECTagainwillacceptthenew...

Page 13: ...letimetoahighervaluethanthedefault20secisrecommended A CycleTime IgnitionDelay ratioof 3 1orgreaterisrecommended Forexample a10secondignitiondelaywouldrequireaminimumofa30secondCycleTime CONTROLBAND Thisvalueadjuststherangenearthesetpointthatthecontrollerbeginstocyclethepoweronandoff Thedefaultvalueis8 4 fromthesetpoint andshouldnotneedtobeadjusted Increasingthisvaluereducesovershootwhenrampingtot...

Page 14: ...settingsareagoodstartingpoint andcanbeadjustedwithexperience Refertotheadvancedsettings sectionfordetails TIP Ifstepmashing decreasingyourcontrolbandwillhelpspeeduptheheatingbetweensteps butlargertemperaturefluctuationswillbeexperienced inthesystem DIRECT FIRE RIMS SETUP AND OPERATION TIPS RIMS OFFSET 0 0 F RIMS OFFSET 2 0 F Mash Tun Actual Temp 148 F Wort Flow Path Actual Average Temp 150 F Mash ...

Page 15: ...trikewaterthroughtheHERMScoilwhileheatingtheHLT Method2istoheattheHLT wheretheHERMScoilislocated tothedesiredtemperature whileheatingthestrikewaterinyourboilkettlewithasecond controller Thismethodisfasterduetousingtwoheatsources Mashing Whilemashing thebrewermustmaintainaslightlyhighertemperatureintheHLTthanthedesiredmashtemperatureduetoheatlossesandinefficiencyof theheatexchanger Whirlpoolinginth...

Page 16: ...rantyofmerchantabilityoranyimpliedwarrantyoffitness islimitedindurationtothetermsofthislimitedwarrantyandis limitedinscopeofcoveragetothiswarranty BlichmannEngineeringdisclaimsanyexpressorimpliedwarranty includinganyimpliedwarrantyoffitnessforaparticularpurposeormerchantability onitemsexcludedfrom coverageassetforthinthislimitedwarranty 2 BlichmannEngineeringmakesnowarrantyofanynaturebeyondthatcon...

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