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BrewCommander™ 

© Blichmann Engineering, LLC 2019

5

SPARKBOX™ Ignition Module

OVERVIEW

 

 
The SparkBox

 Ignition module comes standard with the Brew Commander

 Gas Brewhouse Controller and can be used for lighting any burner lit 

by direct spark ignition. This Ignition Module when used in conjunction with the BrewCommander™ can achieve automatic temperature control with 
exceptional precision and accuracy. We also offer the HellFire™ Burner, that has been designed to work seamlessly with these products. Burner sold 
separately. 

The SparkBox

 features:

 

a

 Automatic Gas Solenoid Control.

 

a

 Natural or LP Gas Use.

 

a

 Flame Sensing.

 

a

 Warning Buzzer.

 

a

 10 Second Ignition Attempt.

 

a

 Power Cycling Reset.

 

a

 Automatic 1 Hour Reset.

WARNING:  

Always discconnect the power supply from the device before making or modifying any connections to prevent electrical shock or  

equipment damage. 

WARNING

:  Explosion hazard can cause injury or equipment damage.

WARNING:

  Inspect all cables, wires, and connectors for wear and/or damage before every use. Do not use if cables, wires, and/or connections are  

damaged, loose, or worn. Replace damaged and worn parts with genuine Blichmann Engineering™ parts available online at BlichmannEngineering.com.

WARNING:

   The SparkBox

 Ignition Module is only to be used in conjunction with a Ground Fault Circuit Interrupter (GFCI) protected power source. If 

you are uncertain about the status of your power source contact a licensed and qualified electrician familiar with National Electric Code standards before 
proceeding. Operating the SparkBox

 Ignition Module in any fashion other than described in this manual can result in personal property damage, 

injury, electrocution, or death.

CAUTION:

  Always keep the device away from heat and moisture.

IMPORTANT:

 If the burner doesn't ignite after 10 seconds the warning alarm will sound until the SparkBox™ is reset by cycling power to it. The safest 

way to cycle power to the SparkBox™ is to turn the controller power mode to off then back to auto or on.

OPERATION

Whenever the ignition module is supplied power the following sequence will occur.  The Brew Commander

's built in power regulation program will 

automatically control the power supplied to the SparkBox

 to maintain the programmed set temperature.

 

1. Power sent to the solenoid for it to open and begin supplying gas to the burner.

 

2.  Then the ignition wire will send a continuous spark to the burner to ignite until the flame is sensed.  

 

3. The ignition module will then continue to maintain a flame for the remainder of the time that power is supplied to the board. 

 

4. When power to the ignition module is then interrupted or disconnected the power to the solenoid will also be interrupted, extinguishing 

 

     the flame.  

NOTE: 

It is okay to supply cyclic power to the SparkBox

 Ignition Module for short periods of time, this will not damage the components or reduce the 

life of the device.

Summary of Contents for BrewCommander

Page 1: ... Sections labeled Caution can lead to equipment damage or unsatisfactory performance of the equipment Please read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFOR...

Page 2: ...BrewCommander BrewhouseControllerinanyfashionotherthandescribedinthismanual canresultinpersonalpropertydamage injury electrocution ordeath Burner TheBrewCommander hasbeentunedtoworkseamlesslywithaBlichmannHellFire burner howeverotherburnerscanbeusedwiththecontrollerif theymeetthenecessaryrequirements Yourburnermustbecapableofoperatingwellatlowpowersettings Ifyoucannotmaintainaflameatabouthalf powe...

Page 3: ...controllerasneededtomaintainthetemperatureofthetank Locateitasclosetotheburneraspossible butDONOTlocateitinanareathatwillexposeittoexcessiveheat Ifyoucan tcomfortablyrestyourhandonthevalveduringoperationitistoohot We haveincludedamaleandafemaleflareX NPTfittingtoaidyouinconnectingthevalvetoyourgassupply NOTE Dependingonthegassupplyyouhave youmayneedtoprocureadditionalordifferentfittingswhicharenot...

Page 4: ...dcolor bittodrillthe3 16 hole Marktheelectrodewirewithamarkersothatwhenbent90degdownwarditwillbeinthecenteroftheflamepath ForHellFire burners you llwantthe electrodecenteredoveroneoftheburnernozzles Measurethedistancefromthesurfaceoftheburnertothemarkonthewireandnotethisdistance Removetheelectrodefromtheframeandusingapliersbendthewiredown90deg Installwiththeincluded 8 32X3 8 screw IMPORTANT Thetip...

Page 5: ...tCircuitInterrupter GFCI protectedpowersource If youareuncertainaboutthestatusofyourpowersourcecontactalicensedandqualifiedelectricianfamiliarwithNationalElectricCodestandardsbefore proceeding OperatingtheSparkBox IgnitionModuleinanyfashionotherthandescribedinthismanualcanresultinpersonalpropertydamage injury electrocution ordeath CAUTION Alwayskeepthedeviceawayfromheatandmoisture IMPORTANT Iftheb...

Page 6: ...Box TheBrewCommander willsupplypowertothisport whentheburneriscalledtobelit Thissignalneedstobe102 138VAC50 60Hz andmaydrawupto4Amps SolenoidPower Thisreceptacleisusedtooutputpowertothesolenoid whentheburneriscalledtobelit itmustbewireddirectlytothesolenoidby thesupplied6ftsolenoidcable Optional SparkBox Mounting Kit AvailableisanoptionalSparkBox mountingkitformountingtotheTOPStand TOPLTEStand and...

Page 7: ...Sanitary Nut 2 BE 000882 01 Sanitary Nut Inner Seal 3 BE 000882 01 Sanitary Nut Outer Seal 4 BE 000013 00 Bulkhead O ring 113 5 BE 001474 00 Weldless Captive Bulkhead 6 BE 001476 00 Captive Nut O ring 010 7 BE 001475 00 Captive Nut 8 BE 001500 00 Temperature Sensor Probe Figure 8 Figure 6 1 2 3 KettleWall with Hole 4 5 6 7 8 To Temperature ProbePort InsideKettle OutsideKettle 5 4 3 PAV MFG APPR NA...

Page 8: ...ERBUTTON ON OFF PUMPRECEPTACLE NOTE For wiring out the bottom of the controller and for wall mounting please visit our website at blichmannengineering com to view the instructional video TEMPERATURE SENSOR PORT WIREDFROM BOTTOM FEMALEIEC POWEROUT MALENEMA5 15 POWERIN ...

Page 9: ...eroutthebottombyfollowingtheinstructionsgivenintherewiringvideoonourBlichmannEngineering YouTube channel 2 TrimtheincludedDINrailtobe1 8 shorterthanwithwidthofthecontroller 3 MounttheDINrailtothedesiredlocationonthewall 4 SlidethecontrollerontotheDINrailusingthechannelonthebackofthecontroller 5 Install2ofthe8 32setscrewsintothetopofthecontrollerbeingcarefulnottoovertighten Stoptighteningthescrewso...

Page 10: ...optionsbelow OFF Powertotheburnersisdisabled AUTO TheburnerwillautomaticallylightasneededtomaintainthedesiredSETtemperature ON Theburnerwillturnonandcontinuallyrun Thissettingoverridestheautomaticcontrol TheSETvaluewillchangetoBOIL PUMP Turnstheauxiliary120Vreceptaclelocatedonthebackoftheunitonandoff GreenilluminatedbuttonindicatesthatthepowerisintheONmode MENU Pressingthisbuttonwillopenthemainmen...

Page 11: ...ECT PressSELECTtocyclethroughTEMPandTIME KEYPAD Whenatemperatureortimeisselected andflashing pressthekeypadtochangethatvalueandpressenter PLAY PAUSE Start pausetheselectedprofile Thisbuttonwillbecomeapausebuttonwhenaprofileisactive RESET Whenaprofileisactive presstheRESETbuttontoendtheprofile Toresetanactivetimer presspauseandthenpressreset HOME TotheHomeScreen MASH PROFILE BOIL PROFILE SELECT Hig...

Page 12: ...tetemperature Thismaytake30 45minutes Subtractthemash thermometertemperaturefromtheBrewCommander temperature EnterthisvalueintotheRIMSOFFSET Fromthispointforward thebrewer canenterthedesiredmashSETtemperaturewithouthavingtocompensatefortemperaturelosses Tonavigatethroughthebasicsettings presstheSELECTbuttontoscrollbetweenthem Usetheup downbuttonstochangethevalue PressingSELECTagainwillacceptthenew...

Page 13: ...letimetoahighervaluethanthedefault20secisrecommended A CycleTime IgnitionDelay ratioof 3 1orgreaterisrecommended Forexample a10secondignitiondelaywouldrequireaminimumofa30secondCycleTime CONTROLBAND Thisvalueadjuststherangenearthesetpointthatthecontrollerbeginstocyclethepoweronandoff Thedefaultvalueis8 4 fromthesetpoint andshouldnotneedtobeadjusted Increasingthisvaluereducesovershootwhenrampingtot...

Page 14: ...settingsareagoodstartingpoint andcanbeadjustedwithexperience Refertotheadvancedsettings sectionfordetails TIP Ifstepmashing decreasingyourcontrolbandwillhelpspeeduptheheatingbetweensteps butlargertemperaturefluctuationswillbeexperienced inthesystem DIRECT FIRE RIMS SETUP AND OPERATION TIPS RIMS OFFSET 0 0 F RIMS OFFSET 2 0 F Mash Tun Actual Temp 148 F Wort Flow Path Actual Average Temp 150 F Mash ...

Page 15: ...trikewaterthroughtheHERMScoilwhileheatingtheHLT Method2istoheattheHLT wheretheHERMScoilislocated tothedesiredtemperature whileheatingthestrikewaterinyourboilkettlewithasecond controller Thismethodisfasterduetousingtwoheatsources Mashing Whilemashing thebrewermustmaintainaslightlyhighertemperatureintheHLTthanthedesiredmashtemperatureduetoheatlossesandinefficiencyof theheatexchanger Whirlpoolinginth...

Page 16: ...rantyofmerchantabilityoranyimpliedwarrantyoffitness islimitedindurationtothetermsofthislimitedwarrantyandis limitedinscopeofcoveragetothiswarranty BlichmannEngineeringdisclaimsanyexpressorimpliedwarranty includinganyimpliedwarrantyoffitnessforaparticularpurposeormerchantability onitemsexcludedfrom coverageassetforthinthislimitedwarranty 2 BlichmannEngineeringmakesnowarrantyofanynaturebeyondthatcon...

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