Blitz GH Series, Operating Instructions And Spare Parts List

Page 1: ...cks Original Operating Instructions in German Series GHUSE GHUSLE Series GWS 2 GWUS 2 Series GWSK 2 GWSKT GWSKTA Series GH GHL GHS GHSL GHUS GHUSL GHUST GHSP GHLP GHUSP GHUSLP GHUSTP Series GHUSKTP Series Blitz S 15 Vario Rev 0 126867 06 2018 Type Serial number Date ...

Page 2: ...spective construction Position numbers 1 in the operating instructions always refer to the pictures shown here and the component overview Cross references must be taken into consideration Overview of the Series The overview shows a variant of each series Component overview for all series 1 Tilt protection bar 2 Control elements 3 Drain valve 10 4 Manual pump 9 5 Oil drain plug load stroke 8 7 1 6 ...

Page 3: ...ons for Suspended Jacks 3 10 1 10 1 2 3 2 6 6 Series GWS 2 GWUS 2 Series GWSK 2 GWSKT GWSKTA 10 9 8 10 7 1 7 1 6 2 3 2 3 4 5 5 6 Series GH GHL GHS GHSL GHUS GHUSL GHUST GHSP GHLP GHUSP GHUSLP GHUSTP Series GHUSKTP P P H H ...

Page 4: ...Operating Instructions for Suspended Jacks 4 9 10 8 6 2 7 3 4 5 Series Blitz S 15 Vario H ...

Page 5: ...Handling Device 12 6 2 Supporting Bridges and Trestles 13 6 3 Hazard Statements 14 6 4 Lift lower and transport Loads 15 7 Maintenance and Repair 16 7 1 Maintenance Intervals 16 7 2 Perform Function Test 16 7 3 Check Compressed Air Supply 16 7 4 Top up Anti Rust Oil 17 7 5 Check the Hydraulic Oil Level 17 7 6 Perform Safety Test 17 7 7 Changing the Hydraulic Oil 18 7 8 Replacing Hydraulic Hoses 18...

Page 6: ...at all safety regulations are observed by the workshop personnel Technological modifications of the lift are not permitted The operating instructions are a part of the product and must be handed over to a succeeding user Observe the maintenance intervals 1 3 Safety relevant Components Hydraulic pressure limiting valve Hydraulic lowering brake valve Tilt protections 1 on the lifting cylinder Pull o...

Page 7: ...er 2 L 1 2 1 2 1 2 1 3 2 1 2 1 2 1 1 6 Lifting height L models mm 600 800 Max lowering speed at rated load m s 0 15 GWS 2 GWUS 2 GWSKT GWSKTA Load capacity t 2 3 2 5 4 3 5 2 1 5 3 2 5 Operating pressure pneumatically bar 12 10 14 8 10 Lifting height mm 500 420 420 285 345 Max lowering speed at rated load m s 0 15 0 15 GHUSKTP Load capacity t 4 4 6 6 10 10 12 12 14 14 Operating pressure pneumatical...

Page 8: ... Hoist the jack at viable spots only Move the lifting cylinder horizontally and with the operating elements at the top Secure moving and loose parts 4 1 Make the Lifting Cylinder ready for Operation Note variants of the hydraulic construction Without operating elements With operating elements A A C B Remove cap A In addition replace cap B with the supplied ventilation screw Remove cap A For jacks ...

Page 9: ...There are five types of undercarriages Undercarriages with sliding axles adjustable Undercarriages with telescopic carriers adjustable Single piece undercarriages rigid Two piece undercarriages rigid Transverse and height adjustable undercarriages Undercarriages with sliding axles Standard castors A B C Insert undercarriage in rails Pull out sliding axes B evenly and set the track width Tighten se...

Page 10: ...on both sides Single piece undercarriages Two piece undercarriages E Insert undercarriage via installation opening E into rails Check the secure support of the castors standard castors min 25 mm over the entire length of the rails Dismantle the tilt protection bracket 1 on the lifting cylinder insert the lifting cylinder into the undercarriage and replace the tilt protection bracket on both sides ...

Page 11: ... 2 pcs per side to 30 Nm Screw side plates to desired height on the undercarriage Tighten all screws B with a torque wrench to 80 Nm Insert undercarriage in rails and set track width Check the secure support of the castors over the entire length of the rails Secure the undercarriage width with screws A 2 pcs per side to 30 Nm Transversely adjustable undercarriage Lift the jack into the undercarria...

Page 12: ...ialist The electrical connection must consist of a cable with a five pin CEE coupling 16 A which is connected to a 400V 50Hz mains A motor protective circuit breaker of 3 8 A must be present The manufacturer recommends a suitable cable suspension 5 Commissioning Before first operation Connect compressed air supply or electrical connection to the jack Check the hydraulic oil level 7 5 Perform the s...

Page 13: ...necessary For more information on all load handling devices contact the manufacturer 6 2 Supporting Bridges and Trestles Safety notes Ensure the secure support of the supporting bridges trestles over the entire length of the workshop pit or workshop floors Supporting bridge Trestle For use in workshop pits For use on workshop floors e g under lifts For more information on all load handling devices...

Page 14: ...ad handling devices only to horizontal level and load bearing Load application points which are specified by the vehicle manufacturer DANGER Always secure lifted vehicles with supporting bridges A frames DANGER Do not exceed the max load bearing capacity of the lift Secure the vehicle part with chains or belts Transport vehicle parts only in lowered condition CAUTION The lift may be used only by w...

Page 15: ...ing underbody protective agents or paints when working Keep the piston rod and spigots of the load handling device free of sand and dirt Disconnect jack from the compressed air supply after finalizing the work or before longer breaks Remove detachable pump rods after each operation CAUTION Damage to jacks and vehicles due to load handling devices and extended piston rods When entering and leaving ...

Page 16: ...on to safe and environment friendly disposal of lubricants and auxiliary materials e g hydraulic oil and replaced parts 7 1 Maintenance Intervals Lifts in continuous operation or in especially contaminated surroundings shall be serviced more frequently Weekly Perform function test 7 2 Check compressed air supply 7 3 Top up anti rust oil 7 4 Check the hydraulic oil level 7 5 Check connection cables...

Page 17: ...eplace the dip stick 7 6 Perform Safety Test The safety test must be performed by a specialist Prior to initial commissioning Periodically after initial commissioning at the latest yearly After a change of the place of installation After repair work and changes in the construction The following items must be checked on the lift Quick reference guide Nameplate Marking on the lift Correct installati...

Page 18: ... Bleed the jack after changing the oil 7 10 7 8 Replace Hydraulic Hoses Retract piston rod 10 completely Disconnect the jack from electrical mains Remove ventilation screw and attach the closure D 4 1 Remove tilt protection bracket 1 remove lifting cylinder and lay horizontally Remove cover 11 and disconnect hydraulic hoses Install new hydraulic hoses 11 Insert lifting cylinder into the undercarri...

Page 19: ...nd axis B and secure with spring washer A 7 12 Replace Hydraulic Block A B D C Disconnect jack from compressed air supply Remove tilt protection bracket 1 remove lifting cylinder and lay horizontally Remove compressed air lines from the air motor Remove screws B and remove hydraulic block A towards the front Remove clean and replace sieve C Replace O rings D Fit new hydraulic block and reattach wi...

Page 20: ...on Contamination Clean or replace pneumatic control valve 7 11 Air emerges at the pneumatic control valve Contamination damage or defective seal Clean or replace pneumatic control valve 7 11 Problem Cause Troubleshooting Jack does not provide full lifting force Supply pressure too low Check supply pressure 4 3 Load not centered Position load centered Piston rod 10 gives in under load Cylinder tube...

Page 21: ...ded pit jacks Serial number see nameplate Year of construction see nameplate Relevant EC Directives EC Machinery Directive 2006 42 EC Applied harmonized standards DIN EN 1494 2009 05 DIN EN 60204 1 2014 10 DIN EN ISO 12100 2011 03 DIN EN 349 2008 09 Other applied technological standards specifications DGUV rule 100 500 DGUV V3 Representative for compilation of the relevant technical documents Blit...

Page 22: ...tructions for Suspended Jacks 22 11 Spare Parts Lists Adhesive labels 124158 124187 124159 124160 124162 124161 124163 3209922 3220922 3221922 124165 124167 860930 3240923 3320923 118790 118255 126690 708649 786657 ...

Page 23: ... unit 124661 4 1 Undercarriage Vario Flat 126005 4 1 Undercarriage Vario Deep 126019 4 1 Undercarriage Vario UNI 124601 28 1 Release lever 240 mm 3623030 29 1 Pump rod 3320900 30 1 Support plate 3325910 37 1 Control box 124815 45 1 Flap load stroke 3662020 46 1 Flap quick stroke 3662025 56 1 O ring 706801 57 1 Cylinder screw 7008340 58 16 Disk 703414 59 16 Hex nut 703304 60 4 Disk 703413 61 4 Hexa...

Page 24: ...R galvanized 752020 25 1 Manually operated hydraulic pump MP 16 cpl with air motor 3173000 26 2 Spring washer DIN 127 A12 galv 703515 27 2 Hexagon bolt ISO 4017 M12x70 700054 28 1 Lever rod cpl GHL 3623030 29 1 Pump rod D 26 9 x 900 3320900 30 1 Support plate X 3325910 31 1 Guide bushing Ø 80 111598 32 1 O ring 88 x 3 NBR 116826 33 1 Rod seal 80 x 88 x 11 5 708014 34 1 Guide ring 80x85x9 7 112015 ...

Page 25: ...d 04 2018 Schmid 16 04 18 Blatt 1 von 1 0 1 2 3 4 5 6 7 8 9 10 BlitzRotary GmbH Hüfinger Straße 55 78199 Bräunlingen O D l O d d D l EDV 45 70 35 114016 45 70 40 112706 45 75 35 113638 45 75 40 112583 Standard 45 85 40 123360 Special Rollers Chassis ...

Page 26: ...0 mm 3602030 3602030 3602030 31 1 Release lever 400 mm 3623030 3623030 3623030 40 1 Flap quick stroke wide 3609020 3609020 3609020 41 1 Flap load stroke slim 3662020 3662020 3662020 42 1 Flap quick stroke slim 3662025 3662025 3662025 43 1 Control box 3600270 3600270 3600270 405 1 Grub screw 701255 701255 701255 413 1 Guide bolt 3324413 3325413 414 1 Retaining ring 704032 704032 416 1 Sheave 332241...

Page 27: ... 706902 706902 322 1 Piston rod 600 mm GH 3263322 3264322 3604322 322 1 Piston rod 800 mm GHL 3268322 3269322 3625322 323 1 Retaining ring black 704131 704132 324 1 Stuffing box 3602324 3107390 3107324 325 1 Wiper ring w metal sheath 707927 707930 707931 325 1 1 Intermediate wiper ring 36023251 329 1 O ring 707635 707634 707645 330 1 Rod seal profile RB 708006 708014 707883 334 1 Spacer bushing 32...

Page 28: ...1 Oil filler plug 3260336 3260336 3260336 337 1 Sealing ring Cu 706812 706812 706812 350 1 Piston 3281350 3282350 3107350 351 1 Piston seal 707937 707842 707886 353 2 Cyl seal kit profile E2 708012 123148 707851 357 1 O ring 707740 707674 707637 358 1 Tappet tube 3290358 3292358 359 1 Tappet tube cpl 3720359 378 1 Oil dipstick 3601378 3601378 3601378 380 1 Telescopic piston rod 3290380 3292380 310...

Page 29: ...15 x 2 707684 214 2 Spring cone No 199 3616214 215 2 Sealing cap 3294215 220 2 Ring 3294220 221 2 O ring 20 x 2 707615 222 2 Retaining ring black J 26 DIN 472 704105 235 1 Muffler G3 8 708953 262 1 Coupling spout 2709105 263 1 Sieve insert cpl 3142015 264 1 Spout block 3259264 265 1 Annular disk member hit 706705 266 1 Sealing ring Cu 706902 267 1 Seal plug 707034 274 1 Muffler R 1 8 708950 298 1 ...

Page 30: ...x 2 707609 213 1 O ring 15 x 2 707684 214 1 Conical spring No 199 3616214 215 1 Sealing cap 3294215 220 1 Ring 3294220 221 1 O ring 20 x 2 707615 222 1 Retaining ring black J 26 704105 235 1 Muffler R 1 4 708951 262 1 Nipple DN 7 2709105 263 1 Sieve insert cpl 3142015 265 1 Spout block 3259264 265 1 Captive disk 706705 266 1 Sealing ring Cu 706902 268 1 Extension 3607267 298 1 Air connection cpl 1...

Page 31: ...40 129 10 Steel ball 5 mm 707301 130 1 Steel ball 6 mm 707308 140 1 Pump collar 112480 141 1 Joint part 3170141 142 3 Pivot bolt 31611271 143 6 Retaining ring 704002 144 1 Bellow 3161144 155 1 Air motor 117860 158 2 O ring 707616 160 1 Valve tappet cpl 3173160 163 1 Eccentric 3173163 164 3 O ring 707605 165 1 Sealing ring Cu 706815 166 1 Tappet guide 3173166 167 1 Leg spring No 165 3173167 168 1 S...

Page 32: ...t screw 4100236 128 1 Spring set cpl 4004240 129 10 Steel ball 5 mm 707301 130 1 Steel ball 6 mm 707308 140 1 Pump collar 112480 141 1 Joint part 3170141 142 3 Pivot bolt 31611271 143 6 Retaining ring 704002 144 1 Bellow 3161144 158 1 O ring 707616 160 1 Valve tappet cpl 3173160 163 1 Eccentric 3173163 164 3 O ring 707605 165 1 Sealing ring Cu 706815 166 1 Tappet guide 3173166 167 1 Leg spring No ...

Page 33: ...6814 120 3 Compression spring No 39 3173120 121 7 Locking screw 3173121 122 1 Compression spring No 130 8505004 123 7 O ring 707716 125 1 Threaded plug 3173125 126 1 Sealing ring CU 706806 127 1 Set screw 4100236 128 1 Spring set cpl 4004240 129 10 Steel ball 5 mm 707301 130 1 Steel ball 6 mm 707308 140 2 Pump collar 112480 141 1 Joint part 3170141 142 6 Pivot bolt 31611271 143 12 Retaining ring 7...

Page 34: ...t 700206 700206 700206 240 4 Disk 703411 703411 703411 242 1 Sheet metal for E switch 119957 119957 119957 243 1 Reversing switch 751794 751794 751794 245 1 Motor plate 3169245 3169245 3169245 246 0 6m Plastic tube 757001 757001 757001 247 1 Hose 330 mm long 755244 755244 7552441 248 1 Hose 410 mm long 755243 755243 7552431 249 0 4m Pipe 710606 710606 710606 250 1 Vent filter 708150 708150 708150 ...

Page 35: ...ng Cu 706801 126 2 Ermeto coupling 752020 127 2 Ermeto coupling 752111 128 1 Non return valve 751798 129 9 Steel ball 707301 130 1 Pressure limiting valve 751797 135 1 Spring No 186 3649135 136 1 Spring guard 3649136 137 1 Stop ring 3649137 139 1 Spring pin 708247 140 1 Pump collar 112480 141 1 Joint part 3161126 142 3 Pivot bolt 31611271 143 6 Retaining ring black 704002 160 1 Valve tappet cpl 31...

Page 36: ...g 707609 22 2 Hexagon bolt 700621 300 1 Lifting unit cpl welded 3254300 307 1 O ring 707645 310 1 Piston 3254310 312 1 Piston rod 3254312 313 1 Spacer tube 3201117 314 1 O ring 707622 315 1 Retaining ring 704028 316 1 Piston seal 707853 320 1 Flange 3254320 322 1 Rod seal 707837 323 1 Wiper ring profile A1 707908 324 4 Cylinder screw 701001 334 1 Sealing ring Cu 706809 336 1 Locking screw 107202 3...

Page 37: ...3 331 333 9 Pos Stk Description en Order No 3 1 Lifting unit cpl welded 3254003 4 1 Undercarriage adjustable 3217004 8 1 Selector shaft cpl 3252220 9 1 Lever red 118280 10 2 Cylinder screw 3320529 331 4 Flanged roller 114404 333 4 Retaining ring 704016 910 1 Support plate X 3245910 971 2 Safety angle 3209971 972 4 Hexagon bolt 700211 973 4 Spring washer 703514 ...

Page 38: ...nting 3252210 10 2 Valve disk rubber 708100 11 2 Filter 708980 12 2 O ring 16 x 2 5 707612 13 1 Captive disk R3 8 706705 14 1 Spout block 3259264 15 2 O ring 18 x 2 5 707614 16 1 Sieve insert cpl 3142015 17 1 Sealing ring Cu R 1 4 706902 18 1 Compression spring No 164 2518412 19 1 Non return valve 3252268 20 1 O ring 4 x 2 707601 21 1 Coupling spout 3253262 22 1 Sealing ring Cu R 1 8 706801 23 1 S...

Page 39: ...20215 216 2 Lock washer 703901 234 1 Locking screw 3220234 235 1 Muffler R 1 8 708950 236 2 Cylinder screw 701030 262 1 Coupling spout 3253262 263 1 Sieve insert cpl 3142015 264 1 Spout block 3259264 265 1 Captive disk R3 8 706705 266 1 Sealing ring Cu R 1 4 706902 267 1 Compression spring No 164 2518412 268 1 Non return valve 3252268 269 1 O ring 4 x 2 707601 270 1 Safety valve R1 8 851700015 271...

Page 40: ...3 2 5 2 1 Control cpl 3220002 3220002 3220002 3220002 3 1 Lifting unit cpl welded 32200031 32210031 34800031 34810031 4 2 Undercarriage cpl 3220004 3221004 3480004 3481004 407 1 Sheave 3220407 3220407 3220407 3220407 408 1 Retaining ring 704016 704016 704016 704016 409 1 Spacer bushing 3220408 3220408 3220408 3220408 970 1 Tilt protection 3209970 3220971 3480971 3220971 Order No GWSKT Order No GWS...

Page 41: ...ing 707918 6 8 Spring washer 703515 7 8 Hexagon bolt 700222 8 1 Piston stage 2 3480341 9 1 Piston seal 119151 10 1 Tappet 2nd stage 3220340 11 1 Flange ring 3220345 12 1 Wiper ring 707910 13 1 Locking screw 3220347 14 2 Grease nipple 706349 15 1 O ring 707609 16 1 Control cpl 3220002 17 1 Sealing ring AI 703700 18 1 Locking screw 705517 19 2 Cylinder screw 701019 20 1 Circlip 103011 21 1 Spacer ri...

Page 42: ...Hexagon bolt 700222 700222 8 1 Piston 2nd stage 3480341 3480341 9 1 Piston seal 119151 119151 10 1 Tappet 3480340 3481340 11 1 Flange ring 3220345 3220345 12 1 Wiper ring 707910 707910 13 1 Locking screw 3220347 3220347 14 2 Grease nipple 706349 706349 15 1 O ring 707609 707609 16 1 Control cpl 3220002 3220002 17 1 Sealing ring AI 703700 703700 18 1 Locking screw 705517 705517 19 2 Cylinder screw ...

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Page 44: ...finger Straße 55 78199 Bräunlingen Deutschland Telefon 49 771 9233 0 Telefax 49 771 9233 99 www blitz rotarylift com www rotarylift com Pit Jacks suspended OM SP DC 126867 en 2018 06 Rev 0 Technical modifications reserved ...