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Instruction Manual for Mobile Jacks 

16 

 

6.4

 

Check the hydraulic fluid level. 

Hydraulic fluid load lift

 

 

Retract the piston rod [1] completely. 

 

Disconnect the lift from the compressed air supply or the mains. 

 

Remove the load lifting dipstick [7] by turning it, and check the hydraulic fluid level. If required, 

fill with hydraulic fluid up to the mark.  

 

Replace the dipstick. 

 

Hydraulic fluid level return

 

 

Extend the piston rod [1] completely. 

 

Disconnect the lift from the compressed air supply or the mains. 

 

Remove the return dipstick [9] by turning it, and check the hydraulic fluid level.  

If required, fill with hydraulic fluid up to the mark.  

 

Replace the dipstick. 

6.5

 

Perform a safety check. 

The safety check must be performed by a specialist: 

 

Prior to initial commissioning 

 

Periodically after initial commissioning (at the latest yearly) 

 

After a change in the installation location 

 

After repair work and construction changes 

 

The following items must be checked on the lift: 

 

Quick reference guide 

 

Name plate 

 

Markings on the lift 

 

Correct installation of the carriage 

 

Tilt protections on the lift cylinder  

 

Pull-out protection on the carriage 

 

Condition of the load pick-up devices and controls 

 

Condition of the support structure and the welding seams 

 

Leak-tightness of the hydraulic system 

 

Hydraulic fluid level 

 

Connection cables/hoses 

 

 

Perform a function test 

 

Enter the result into an inspection log 

6.6

 

Changing the hydraulic fluid 

The fluid change requires: 

 

Receptacle for the hydraulic fluid 

 

Hydraulic fluid, class HLP, viscosity ISO-VG 10, 22, or 32 (e.g. HLP 22). 

 

Information concerning the oil capacity. (

Specifications) 

 

New O-rings. (

Spare parts catalog)  

 

Hydraulic fluid load lift

 

 

Retract the piston rod [1] completely. 

 

Disconnect the lift from the compressed air supply or the mains. 

 

Remove the load lifting fluid drain plug [5] by turning it, and drain the hydraulic fluid.  

 

Replace the fluid drain plug with a new O-ring. 

 

Remove the load lifting dipstick [7] by turning it, and fill with new hydraulic fluid up to the mark.  

 

Replace the dipstick with a new O-ring. 

 

Hydraulic fluid return

 

 

Extend the piston rod [1] completely. 

 

Disconnect the lift from the compressed air supply or the mains. 

 

Remove the return fluid drain plug [8] by turning it, and drain the hydraulic fluid.  

 

Replace the fluid drain plug with a new O-ring. 

 

Remove the return dipstick [9] by turning it, and fill with new hydraulic fluid up to the mark.  

 

Replace the dipstick with a new O-ring. 

 

Summary of Contents for Junior Jack 0

Page 1: ...t for Mobile Pit Lifts Original Instruction Manual Rev D 118774 05 2019 Type Serial Number Date Blitz R 15 15 R 20 15 R 15 15 15 Blitz X 15 15 X 20 15 X 15 15 15 Blitz M 15 15 M 20 15 M 15 15 15 Junior Jack 0 5 S3 2 0 S3 Master Jack 2 5 4 0 ...

Page 2: ......

Page 3: ...ith all provisions of the Directive 2006 42 EC on machinery The machine also complies with the provisions of Directive 2014 30 EU on electromagnetic compatibility protection targets were met pursuant to Appendix I No 1 5 1 of Directive 2006 42 EC on machinery Applied Harmonised Standards Mobile or portable lifts and related equipment Safety of machines Basic terms Electrical equipment of machines ...

Page 4: ...ways refer to the figures and the component overview shown here Cross references must be taken into consideration Overview of the series The overview in each case shows a variation of the series Component Overview for all Construction Series 9 1 Piston rod 7 1 2 Controls 10 3 Relief valve 6 3 4 Manual pump 2 5 Oil drain screw lifting 4 6 Compressed air connection 7 Oil dip stick lifting oil filler...

Page 5: ...Instruction Manual for Mobile Jacks 5 1 9 1 9 8 3 4 8 7 3 7 4 2 6 2 10 6 12 10 12 5 Series Blitz X Series Blitz R 1 6 1 8 6 3 7 8 8 5 10 4 3 5 4 2 Series Junior Jack S3 Series Master Jack ...

Page 6: ...ioning 11 5 Operation 11 5 1 Load carrying Devices 11 5 2 Supporting Bridges and A frames 12 5 3 Advice on hazards 13 5 4 Lifting Lowering and Transporting Loads 14 6 Maintenance and Repair 15 6 1 Maintenance intervals 15 6 2 Perform a function test 15 6 3 Check the compressed air supply 15 6 4 Check the hydraulic fluid level 16 6 5 Perform a safety check 16 6 6 Changing the hydraulic fluid 16 6 7...

Page 7: ...by workshop staff with corresponding training Electric hydraulic and pneumatic work may only be performed by specialists Please follow the instruction manual Always keep the instruction manual available at the place of use Refer to all safety and hazard notes on the lift and keep them legible The workshop operator must insure that all safety regulations are observed by the workshop staff Technical...

Page 8: ...above named lifts are supplied ready for operation including oil and can be used immediately 3 2 Install and Assemble the Lift WARNING Risk of injury and material damage from a toppling lift Install the lift only on level and solid ground with sufficient load carrying capacity Use lifts with under floor carriage only on parallel rails with sufficient load capacity Safety Notes Use hoists only with...

Page 9: ...he lift cylinder again on the carriage Match rollers E to the pit width Check safe contact of the rollers over the entire length of the rails Free floor running carriage Blitz M A B E F C Before assembly it is helpful to support the base frame so that the rollers are free Loosen brake A from the lift cylinder by removing the bolts Lift the lift unit from the carriage For this loosen the bolts B an...

Page 10: ...ort oiled bolts B on both sides On the bottom gently tighten 3 washers A 3 nuts C and long oiled bolts D Align the carriage parts on a level surface and tighten screw connections with a tightening torque of 40 Nm Connect bracket E to hose F 3 3 Compressed Air Supply H Required compressed air quality according to ISO8573 1 Air quality Pressure dew point 5 C Filtration of all solid particles 3 micro...

Page 11: ...00 V 50 Hz mains supply A circuit breaker of 3 8 A must exist The manufacturer recommends a suitable cable suspension system 4 Commissioning Before initial operation Connect the compressed air supply or the electrical connection to the lift Check the hydraulic fluid level 6 4 Perform a safety check 6 5 5 Operation 5 1 Load carrying Devices Safety Notes Do not stack extensions Always use original l...

Page 12: ...ontact the manufacturer for further information concerning all load pick up devices 5 2 Supporting Bridges and A frames Safety Notes Insure safe contact of the supporting bridges A frames over the entire length of the pit or the plant floor Supporting bridge A frame For use in workshop pits For use on workshop floors e g under lift platforms Contact the manufacturer for further information concern...

Page 13: ...up devices Use load pick up devices only on horizontal level and stable load pick up points specified by the vehicle manufacturer DANGER Always secure lifted vehicles with supporting bridges A frames DANGER Do not exceed the max permissible load capacity of the lift Secure vehicle part with chains or belts Transport vehicle parts only when lowered CAUTION The lift may only be operated by workshop ...

Page 14: ...es from load pick up devices and extended piston rods Piston rods must always be completely retracted when entering or leaving workshop pits and lifting platforms A sufficient distance must exist between load pick up devices and vehicle Considerable longitudinal forces can occur when vehicle axles are lifted Disengage the handbrake and shift to idle so that the wheels can roll Raising a vehicle Li...

Page 15: ...pplies Always make sure that materials and comsumable for example hydraulic fluid and replaced parts are disposed of in a safe and environmentally friendly manner 6 1 Maintenance intervals Lifts in continuous operation or in especially dirty environments should be serviced more frequently Weekly Perform a function test 6 2 Check the compressed air supply 6 3 Check the hydraulic fluid level 6 4 Che...

Page 16: ...on the carriage Condition of the load pick up devices and controls Condition of the support structure and the welding seams Leak tightness of the hydraulic system Hydraulic fluid level Connection cables hoses Perform a function test Enter the result into an inspection log 6 6 Changing the hydraulic fluid The fluid change requires Receptacle for the hydraulic fluid Hydraulic fluid class HLP viscosi...

Page 17: ...ove the cover D and check the load lifting hydraulic fluid level 6 4 Reinstall the bleed screw and bleed the lift 6 8 6 8 Bleed the lift Operate the manual pump 4 approximately 5 to 10 times and at the same time actuate the drain valve 3 Extend and retract the piston rod 1 completely Repeat as needed 6 9 Clean or Replace the Pneumatic Control Valve F E G H A C B Disconnect the lift from the compre...

Page 18: ... C Disconnect the compressed air lines on the air motor Remove the screws D and remove the hydraulic block E to the front Remove the strainer clean it and reinstall it Replace the O rings F Attach a new hydraulic block and fasten it again with the bolts D Reattach the compressed air lines Fasten the cover C again with the bolts B and install the lowering lever A Set the lift vertically In the case...

Page 19: ...omer service Hydraulic fluid leaks at the pneumatic control valve Fluid level too high Water gets into the fluid tank together with the compressed air Check the hydraulic fluid level 6 4 change the fluid in case of too high fluid level 6 6 Check the air supply 3 3 Piston sleeves at the lifting cylinder is leaking Request customer service Controls 2 do not return to the initial position Contaminati...

Page 20: ...Instruction Manual for Mobile Jacks 20 ...

Page 21: ...Instruction Manual for Mobile Jacks 21 ...

Page 22: ... pit lift OM 118774 en 2019 05 D Subject to technical changes BlitzRotary GmbH Hüfinger Straße 55 78199 BRÄUNLINGEN DEUTSCHLAND Telephone 49 771 9233 0 Fax 49 771 9233 99 www blitz rotarylift com www rotarylift com ...

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