Blitz Junior Jack 0 Instruction Manual And Spare Parts List Download

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Instruction Manual for Mobile Jacks

Introduction & Basic Safety Instructions

Blitz lifts are the result of long years of experience. The high quality standards and the superior

concept guarantee you reliability, long fatigue life, and efficiency. In order to avoid unnecessary

damage and hazards, you should read this instruction manual carefully and should always follow the

instructions. This instruction manual applies to rail-guided pit lifts as well as for freely movable lifts.

1.1

Intended Use

The lift is intended exclusively for partial lifting of vehicles and for the transport of vehicle parts

(engine, transmission). Any use beyond this shall be considered as not intended.



Lifting of persons is prohibited.



Always secure lifted vehicles with supporting bridges/A-frames.



The normal fatigue life is 10 years.

1.2

Basic Instructions



The lift may only be operated by workshop staff with corresponding training.



Electric, hydraulic, and pneumatic work may only be performed by specialists.



Please follow the instruction manual.



Always keep the instruction manual available at the place of use.



Refer to all safety and hazard notes on the lift, and keep them legible.



The workshop operator must insure that all safety regulations are observed by the workshop

staff.



Technical modifications of the lift are not permitted.



The instruction manual is a part of the product and must be passed on to subsequent users.



Please observe the maintenance intervals.

1.3

Safety-relevant components



Hydraulic pressure relief valve



Hydraulic counterbalance valve



Tilt protections [1] on the lift cylinder

1.4

Explanation of Notes

DANGER

Danger to life, risk of injury



Measures

WARNING

Risk of injury and material damage



Measures

CAUTION

Material damage



Measures

Storage

Store the lift in a dry place and protected from the weather at an ambient temperature of -10 to +50

°C. Please contact the manufacturer if machine has been in storage for more than 6 months.

Summary of Contents for Junior Jack 0

Page 1: ...t for Mobile Pit Lifts Original Instruction Manual Rev D 118774 05 2019 Type Serial Number Date Blitz R 15 15 R 20 15 R 15 15 15 Blitz X 15 15 X 20 15 X 15 15 15 Blitz M 15 15 M 20 15 M 15 15 15 Junior Jack 0 5 S3 2 0 S3 Master Jack 2 5 4 0 ...

Page 2: ......

Page 3: ...ith all provisions of the Directive 2006 42 EC on machinery The machine also complies with the provisions of Directive 2014 30 EU on electromagnetic compatibility protection targets were met pursuant to Appendix I No 1 5 1 of Directive 2006 42 EC on machinery Applied Harmonised Standards Mobile or portable lifts and related equipment Safety of machines Basic terms Electrical equipment of machines ...

Page 4: ...ways refer to the figures and the component overview shown here Cross references must be taken into consideration Overview of the series The overview in each case shows a variation of the series Component Overview for all Construction Series 9 1 Piston rod 7 1 2 Controls 10 3 Relief valve 6 3 4 Manual pump 2 5 Oil drain screw lifting 4 6 Compressed air connection 7 Oil dip stick lifting oil filler...

Page 5: ...Instruction Manual for Mobile Jacks 5 1 9 1 9 8 3 4 8 7 3 7 4 2 6 2 10 6 12 10 12 5 Series Blitz X Series Blitz R 1 6 1 8 6 3 7 8 8 5 10 4 3 5 4 2 Series Junior Jack S3 Series Master Jack ...

Page 6: ...ioning 11 5 Operation 11 5 1 Load carrying Devices 11 5 2 Supporting Bridges and A frames 12 5 3 Advice on hazards 13 5 4 Lifting Lowering and Transporting Loads 14 6 Maintenance and Repair 15 6 1 Maintenance intervals 15 6 2 Perform a function test 15 6 3 Check the compressed air supply 15 6 4 Check the hydraulic fluid level 16 6 5 Perform a safety check 16 6 6 Changing the hydraulic fluid 16 6 7...

Page 7: ...by workshop staff with corresponding training Electric hydraulic and pneumatic work may only be performed by specialists Please follow the instruction manual Always keep the instruction manual available at the place of use Refer to all safety and hazard notes on the lift and keep them legible The workshop operator must insure that all safety regulations are observed by the workshop staff Technical...

Page 8: ...above named lifts are supplied ready for operation including oil and can be used immediately 3 2 Install and Assemble the Lift WARNING Risk of injury and material damage from a toppling lift Install the lift only on level and solid ground with sufficient load carrying capacity Use lifts with under floor carriage only on parallel rails with sufficient load capacity Safety Notes Use hoists only with...

Page 9: ...he lift cylinder again on the carriage Match rollers E to the pit width Check safe contact of the rollers over the entire length of the rails Free floor running carriage Blitz M A B E F C Before assembly it is helpful to support the base frame so that the rollers are free Loosen brake A from the lift cylinder by removing the bolts Lift the lift unit from the carriage For this loosen the bolts B an...

Page 10: ...ort oiled bolts B on both sides On the bottom gently tighten 3 washers A 3 nuts C and long oiled bolts D Align the carriage parts on a level surface and tighten screw connections with a tightening torque of 40 Nm Connect bracket E to hose F 3 3 Compressed Air Supply H Required compressed air quality according to ISO8573 1 Air quality Pressure dew point 5 C Filtration of all solid particles 3 micro...

Page 11: ...00 V 50 Hz mains supply A circuit breaker of 3 8 A must exist The manufacturer recommends a suitable cable suspension system 4 Commissioning Before initial operation Connect the compressed air supply or the electrical connection to the lift Check the hydraulic fluid level 6 4 Perform a safety check 6 5 5 Operation 5 1 Load carrying Devices Safety Notes Do not stack extensions Always use original l...

Page 12: ...ontact the manufacturer for further information concerning all load pick up devices 5 2 Supporting Bridges and A frames Safety Notes Insure safe contact of the supporting bridges A frames over the entire length of the pit or the plant floor Supporting bridge A frame For use in workshop pits For use on workshop floors e g under lift platforms Contact the manufacturer for further information concern...

Page 13: ...up devices Use load pick up devices only on horizontal level and stable load pick up points specified by the vehicle manufacturer DANGER Always secure lifted vehicles with supporting bridges A frames DANGER Do not exceed the max permissible load capacity of the lift Secure vehicle part with chains or belts Transport vehicle parts only when lowered CAUTION The lift may only be operated by workshop ...

Page 14: ...es from load pick up devices and extended piston rods Piston rods must always be completely retracted when entering or leaving workshop pits and lifting platforms A sufficient distance must exist between load pick up devices and vehicle Considerable longitudinal forces can occur when vehicle axles are lifted Disengage the handbrake and shift to idle so that the wheels can roll Raising a vehicle Li...

Page 15: ...pplies Always make sure that materials and comsumable for example hydraulic fluid and replaced parts are disposed of in a safe and environmentally friendly manner 6 1 Maintenance intervals Lifts in continuous operation or in especially dirty environments should be serviced more frequently Weekly Perform a function test 6 2 Check the compressed air supply 6 3 Check the hydraulic fluid level 6 4 Che...

Page 16: ...on the carriage Condition of the load pick up devices and controls Condition of the support structure and the welding seams Leak tightness of the hydraulic system Hydraulic fluid level Connection cables hoses Perform a function test Enter the result into an inspection log 6 6 Changing the hydraulic fluid The fluid change requires Receptacle for the hydraulic fluid Hydraulic fluid class HLP viscosi...

Page 17: ...ove the cover D and check the load lifting hydraulic fluid level 6 4 Reinstall the bleed screw and bleed the lift 6 8 6 8 Bleed the lift Operate the manual pump 4 approximately 5 to 10 times and at the same time actuate the drain valve 3 Extend and retract the piston rod 1 completely Repeat as needed 6 9 Clean or Replace the Pneumatic Control Valve F E G H A C B Disconnect the lift from the compre...

Page 18: ... C Disconnect the compressed air lines on the air motor Remove the screws D and remove the hydraulic block E to the front Remove the strainer clean it and reinstall it Replace the O rings F Attach a new hydraulic block and fasten it again with the bolts D Reattach the compressed air lines Fasten the cover C again with the bolts B and install the lowering lever A Set the lift vertically In the case...

Page 19: ...omer service Hydraulic fluid leaks at the pneumatic control valve Fluid level too high Water gets into the fluid tank together with the compressed air Check the hydraulic fluid level 6 4 change the fluid in case of too high fluid level 6 6 Check the air supply 3 3 Piston sleeves at the lifting cylinder is leaking Request customer service Controls 2 do not return to the initial position Contaminati...

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Page 21: ...Instruction Manual for Mobile Jacks 21 ...

Page 22: ... pit lift OM 118774 en 2019 05 D Subject to technical changes BlitzRotary GmbH Hüfinger Straße 55 78199 BRÄUNLINGEN DEUTSCHLAND Telephone 49 771 9233 0 Fax 49 771 9233 99 www blitz rotarylift com www rotarylift com ...

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