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9

102619  03/13

Operating Instruction

Inspection and servicing

Topping up oil

Do not mix different types of oil. Ex-

clusively use types of oil specified by 

BLITZ.

 

Switch the compressor off and depressu-

rise.

 

Unscrew the oil filler neck 3 (cf. Fig. 3: 

Compressor aggregate).

 

Slowly fill the oil until the oil level in oil in-

spection glass 1 is within the red circle.

 

Screw on the oil filler neck.

Types of oil

In normal mounting conditions (see 3.1 „Mount-

ing Conditions“) up to 16 bar, fill with Group 

VDL mineral compressor oil of viscosity class 

VG 100.

 

In normal mounting conditions (see 3.1 „Mount-

ing Conditions“) over 16 bar, fill with Group 

VDL synthetic compressor oil of viscosity class 

VG 150.

BLITZ will provide information on oil for special 

applications.

5.3  Changing the oil

Danger

Scalding hazard by draining hot oil.

•  Slowly open the oil filler neck.

•  Avoid skin contact with hot oil

 

Used oil has to be disposed of accord-

ing to the local environmental regula-

tions.

 

 

Switch the compressor off and depressu-

rise.

 

Unscrew the oil filler neck 3 (cf. Fig. 3: 

Compressor aggregate).

 

Undo oil drain plug 2 in operationally warm 

condition.

 

Drain the oil into a suitable container.

 

Close the oil drain plug.

 

Slowly fill new oil (cf. chapter 5.2 “Types of 

oil”) until the oil level in oil inspection glass 

1 is within the red circle.

 

Screw on the oil filler neck.

5.4  Draining the condensation water

Required only in case of compressors with 

compressed-air reservoir.

The condensation water contains oil 

and has to be disposed of according to 

the local environmental regulations

 

Drain condensation water every day, if no au-

tomatic condensation water drainage system 

has been fitted (cf. chapter 4.5 “Original BLITZ 

accessories”).

 

Switch the compressor off and depressuri-

se.

 

Place a suitable collecting pan below the 

condensation water drain on the lower side 

of the compressed-air reservoir (cf. Fig. 1: 

Component overview).

 

Open condensation water drain.

 

Close the condensation water drain when 

no liquid escapes any more.

5.5  Checking and changing the suc-

tion filter cartridge

 

Remove the cover of the suction filter (cf. 

Fig. 1: Component overview).

 

In case of severe soiling, immediately 

replace the suction filter (cf. list of BLITZ 

spare parts in the chapter titled “Technical 

annex”).

 

Refit the cover of the suction filter.

5.6  Tighten the screw connections.

 

Tighten all screw connections in regular 

intervals.

 

Tighten the screws of the cylinder head 

after the first one hundred operating hours.

 

In doing so, observe the torque (cf. Tab.: 3: 

Torques).

Screw 

Maximum torque

M 8

25 Nm

M 10

50 Nm

M 12

85 Nm

Tab. 2: Torques

Summary of Contents for VERSA DZ Series

Page 1: ...Type Serial number Date Operating Instruction VERSA piston compressors VERSA booster compressors up to 35 bar Rev D 102619 08 2018...

Page 2: ......

Page 3: ...42V GT50V machinery serial number Year of manufacture is complying with all essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity wit...

Page 4: ...w 1 Test flange 2 Pressure gauge 3 Pressure switch operating switch 4 Safety valve ultimate pressure 5 Motor 6 Belt guard 7 Suction filter 8 Compressor aggregate 9 Safety valve intermediate pressure 1...

Page 5: ...s proprietor please ensu re that all safety regulations are observed by the operating staff Do not use the compressor as a climbing aid 1 3 Description of symbols and no tes Danger Mortal danger and r...

Page 6: ...protec ted against weather influence Ambient tempe rature 10 C to 50 C Please order the BLITZ conservation instruc tions in case of storage of over six months 3 Mounting 3 1 Mounting conditions Check...

Page 7: ...the electrical power system may be carried out only by adequately trained expert Danger Mortal danger caused by electric volta ge Compressor systems have to be fitted with a power switch or a plug con...

Page 8: ...3 Ph 230V 50Hz 1 Ph Motor out put Nominal motor cur rent Protection star delta start Protection direct start Power supply lead Fuse Power supply lead Maximum system Impedance Zmax kW A A A mm A mm 1 1...

Page 9: ...e additional safe ty instructions in the operating instructions enclosed 4 2 Switching the unit on Check the oil level through the oil level inspection glass and top up the oil if and when necessary c...

Page 10: ...work set the power switch to off or remove the mains plug Use original BLITZ parts and approved operating material only After having completed the servicing work tighten all screws again Depressurise...

Page 11: ...lug Slowly fill new oil cf chapter 5 2 Types of oil until the oil level in oil inspection glass 1 is within the red circle Screw on the oil filler neck 5 4 Draining the condensation water Required onl...

Page 12: ...level cf chapter 5 2 Change the oil Drain the condensation water cf chapter 5 4 Check the suction filter cart ridge and change if and when necessary Tighten the screw connections cf chapter 5 6 Check...

Page 13: ...tric system and the cables Replace the motor The protective motor switch has been triggered See Table The protective motor switch has been triggered The protective motor switch has been triggered Pote...

Page 14: ...The cylinder head seal is leaking Tighten the cylinder head screws Replace the cylinder head seal The piston piston rings and the cylinder are worn Check the components Replace the worn parts The pres...

Page 15: ...type of oil cf chapter 5 2 Types of oil and replace if and when necessary The piston rings and the cylinder face are worn Replace the piston rings and the cylinder if and when necessary Check the suc...

Page 16: ...f the pressure switch Check the compressor valves and replace them if and when necessary Knocking sounds Foreign bodies in the cylinder Fan is knocking Compressor valve The connecting rod bearing is k...

Page 17: ......

Page 18: ...GmbH H finger Stra e 55 D 78199 Br unlingen Telefon 49 771 9233 0 Telefax 49 771 9233 99 info blitzrotary com www blitzrotary com 102619 03 13 Technical changes reserved Betriebsanleitung VERSA Kolben...

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