Blizzard 760TR, Installation Instructions & Owner'S Manual

Page 1: ...21 Lit No B64092 Rev 09 This manual supersedes all editions with an earlier date CAUTION Read this document before operating or servicing snowplow CAUTION See your BLIZZARD sales outlet website for sp...

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Page 3: ...ISMOUNTING INSTRUCTIONS 23 TESTING YOUR SNOWPLOW 24 ADJUSTABLE SHOE ASSEMBLY 25 MAINTENANCE 26 TABLE OF CONTENTS REMOVING FROM STORAGE LIFTING 27 TECHNICAL SPECIFICATIONS CENTER OF GRAVITY INFORMATION...

Page 4: ...Failure to do so may a ect your warranty coverage When service is necessary your local BLIZZARD distributor knows your snowplow best Contact your BLIZZARD outlet for maintenance service or any other...

Page 5: ...levers shall insert into the snowplow lever receiving holes Attach all hydraulic hoses on the snowplow to the auxiliary hydraulic connections located on the tractor On some tractor models it may be n...

Page 6: ...CAUTION Read Owner s Manual before operating or servicing snowplow WARNING The driver shall keep bystanders clear of the blade when it is being raised lowered or angled Do not stand between the vehicl...

Page 7: ...oline to clean parts Store only in approved containers away from sources of heat or flame CELL PHONES A driver s first responsibility is the safe operation of the vehicle The most important thing you...

Page 8: ...nd clean up Ideal application large parking lots widening roadways C BUCKET BLADE Position 9 3 or 9 10 Blade Width Primary position for transporting snow For use in initial clearing with decent visibi...

Page 9: ...An angled blade will automatically extend the trailing wing The snowplow has reached its maximum angled position when the blade stops moving to the side Primary position for accelerated angled plowing...

Page 10: ...ng and polyethylene material should be removed from the pallet for easy access to the snowplow 3 Due to the odd shaped components and size of several assembly parts various cable ties and corrugated m...

Page 11: ...09 ft lb 9 16 12 16 400 115 ft lb 154 ft lb 5 8 11 14 500 113 ft lb 151 ft lb 5 8 11 20 300 159 ft lb 211 ft lb 3 4 10 21 300 200 ft lb 266 ft lb 3 4 10 30 100 282 ft lb 376 ft lb 7 8 9 29 435 321 ft...

Page 12: ...loss of seal and reduction of flow N A 03 8 9 2 04 11 12 2 05 14 15 1 1 2 06 18 20 1 1 2 09 36 39 1 1 2 10 57 63 1 1 4 12 79 88 1 14 94 103 1 16 108 113 1 20 127 133 1 24 158 167 1 32 245 258 O Ring B...

Page 13: ...0223 for 810TR 49501 for 8611TR to each of the hydraulic adapters on the cylinders Tighten hoses per torque chart NOTE Review the label on each hose for the appropriate part number Extend Retract 3 Po...

Page 14: ...linder bracket Insert another clevis pin and secure it with a cotter pin NOTE Be sure to use the proper mounting point when replacing or installing cylinders on 8611TR models NOTE The cylinder ports s...

Page 15: ...he block Never handle the manifold by coils Doing so can cause a solenoid cartridge to bend causing the cartridge to stick when activated 12 Route the hydraulic hose groupings from the pivot beam to t...

Page 16: ...rings B61616 Bushing Retaining Ring Retaining Ring MOLDBOARD A FRAME ASSEMBLY 760TR 860TR 8600TR MODELS For 8600TR model Insert one bushing 42410 through each mounting hole and secure it with a 3 8 x...

Page 17: ...he extension spring mounting angle on the top rear of the blade Secure each spade bolt by placing one 5 8 flat washer on the bolt and thread one 5 8 locknut Tighten each locknut until a piece of paper...

Page 18: ...ber 10 Reinstall A frame cover by aligning the holes in the cover with those on the A frame and securing it with 3 8 x 1 1 2 cap screws and 3 8 washers 11 Remove the dust cap from both of the hydrauli...

Page 19: ...800 PSI 1700 PSI 2800 PSI 1500 PSI 2650 PSI 1500 PSI 2650 PSI RIGHT SLIDE BOX LEFT SLIDE BOX RIGHT ANGLE LEFT ANGLE HYDRAULIC SCHEMATIC ELECTRICAL SCHEMATIC To Tractor Wiring S1 S3 S2 NOTE 760TR 860TR...

Page 20: ...xiliary Wing Relief NOTE Energize the following solenoids for the functions S1 Passenger Side Slide Box Cylinder S2 Passenger Driver Side Slide Box Cylinders S3 Driver Side Slide Box Cylinder 8 7 2 1...

Page 21: ...oks come pre welded on the oscillating plate assembly Refer to the illustrations below for hook identification If welding the tractor specific hooks is necessary measure the distance on the tractor to...

Page 22: ...nowplow 1 Connect the coil harness to the solenoids according to the illustration below Feed the opposite end of the harness through the top access hole in the A frame and route the harness into the t...

Page 23: ...essary to initiate an auxiliary hydraulic switch on the tractor prior to operating the snowplow Connect the snowplow wire harness to either the pistol grip control or auxiliary electrical connection o...

Page 24: ...ming from each ram Complete the hydraulic installation by making the appropriate connections at the tractor 3 Start the tractor and begin to initiate the blade functions NOTE Depending on the tractor...

Page 25: ...m 6 Place a 3 4 washer onto the adjustable shoe rod then attach the handle to the rod using a 5 16 x 1 3 4 cap screw and 5 16 locknut 7 Turn the tractor ON Raise the blade slightly from the jack stand...

Page 26: ...ide box and A frame latch with NLGI Grade 2 multi purpose lithium complex grease with molybdenum MPGM to maintain consistent operation X X Clean and paint all scratches or exposed metal with BLIZZARD...

Page 27: ...d up 3 Follow the mounting procedure on the Mounting and Dismounting label 4 Initiate all of the functions and test before using LIFTING To lift and move this snowplow attach chain fall grab hooks to...

Page 28: ...Manifold Construction Red Anodized Aluminum Black Anodized Aluminum Valves Electro Hydraulic Cartridge Cylinders Angle Cylinders 2 Stroke 10 10 Ram Diameter 1 3 4 2 Bore Diameter 2 2 1 4 Slide Box Cy...

Page 29: ...rcement 2 Ribs 3 16 2 Ribs 3 16 Cutting Edge 3 8 x 6 1 2 x 6 Finish Powder Coat White Powder Coat White A Frame Material 1 4 5 16 Mild Steel Cover 1 4 Mild Steel w Non Skid Texture Finish Powder Coat...

Page 30: ...ontact one of our authorized outlets for repair information or visit us online at www blizzardplows com Our website has a complete listing of authorized outlets in your area as well as a library of se...

Page 31: ...nd the base near the pin hole Early ram does not have a groove Groove Qty Item Part 810TR 8611TR Description 1 B61681 4 4 Pin Wing Stop 2 B11989 2 2 5 8 x 11 1 2 Pin Hydraulic Cylinder Base End Slide...

Page 32: ...5 1 Label Graphics Wing DS 96329 1 Label Graphics Wing DS 17 96326 1 Label Graphics Wing PS 96330 1 Label Graphics Wing PS 18 23039 4 6 Trip Spring 19 B61187 4 6 5 8 11 x 6 3 8 Spade Bolt G8 20 91337...

Page 33: ...832 1 1 Label Mount Dismount TR 45 59900 1 1 Label Warning Caution Snowplows 46 29593 2 2 Label Warning Multiple Pinch Points BLZ 1068 47 B61049 1 1 Snowplow Guide Assembly 2 48 68494 4 4 5 16 18 x 1...

Page 34: ...pin hole Early ram does not have a groove Groove Item Part Qty Description 1 41173 1 Moldboard 2 59900 1 Label Warning Information 3 B63160 1 Label Logo POWER PLOW Center 4 44832 1 Label Mount Dismou...

Page 35: ...8 11 x 4 Eyebolt G2 31 B61418 2 1 2 13 x 3 1 2 Carriage Bolt G8 32 B61419 2 1 2 13 x 4 1 2 Carriage Bolt G8 33 B61622 2 1 2 13 x 5 3 4 Carriage Bolt G8 34 B51048 1 Wing Cutting Edge DS 35 B61049 1 Pl...

Page 36: ...31 9 13 4 15 43 43 23 14 18 26 2 40 41 1 30 39 22 3 20 19 38 22 11 15 27 21 12 11 11 35 34 44 33 36 11 37 10 28 32 42 16 Qty Item Part 760TR 860TR Description 1 B53021 1 Wing DS B53062 1 1 Wing DS 2...

Page 37: ...578 2 Cable Assembly B61573 2 Cable Assembly 24 B61608 1 Wing Cutting Edge DS B61610 1 Wing Cutting Edge DS 25 B61609 1 Wing Cutting Edge PS B61611 1 Wing Cutting Edge PS 26 B61614 2 2 Plug 1 00 Finis...

Page 38: ...Lit No B64092 Rev 09 38 April 15 2021 BLADE ASSEMBLY 8600TR MODEL 42 1 2 3 22 21 20 23 31 30 10 11 12 28 13 29 28 4 15 35 19 19 6 7 8 24 4 25 26 5 9 33 27 20 14 16 32 18 34 38 36 37 41 39 40 17...

Page 39: ...ear Strip Wing Top ns 42392 1 Spring Guide DS 18 42393 1 Spring Guide PS 19 42725 2 Compression Spring 20 29593 4 Label Warning Multiple Pinch Points 21 29256 2 Label Warning Foot Crush Hazard 22 4483...

Page 40: ...Lit No B64092 Rev 09 40 April 15 2021 BLADE COMPONENTS 8600TR MODEL 14 15 13 3 7 8 1 2 10 6 9 11 12 4 5 Pins used to lock wings in straight position...

Page 41: ...389 2 Cable Assembly w Hardware incl items 1 2 5 and 6 5 B61563 2 0 625 x 2 33 Clevis Pin 6 90601 2 1 4 x 1 1 2 Cotter Pin 7 42738 2 3 4 x 9 Clevis Pin 8 91962 2 1 8 Hairpin Cotter 9 91337 4 5 8 11 He...

Page 42: ...ODELS 11 2 13 9 32 30 20 9 17 16 25 7 18 2 19 28 23 31 23 10 9 23 28 19 34 6 5 35 10 24 29 26 21 27 4 18 33 22 15 1 18 12 8 14 14 Tractor Specific Hook Mounts 2 18 36 3 18 Current ram has a groove aro...

Page 43: ...1 2 ID x 2 1 8 OD Grommet Black Rubber 60 Durometer 15 B61275 5 3 8 16 U Nut 16 B61307 1 3 8 Lock Washer Internal External Tooth 17 66439 1 3 8 16 x 1 1 2 Hex Cap Screw G5 18 90601 8 1 4 x 1 1 2 Cotte...

Page 44: ...S 8611TR MODEL 2 20 17 1 17 10 6 12 27 21 7 19 24 8 7 4 3 34 31 7 30 18 15 14 7 7 8 33 33 11 32 7 16 26 25 29 23 22 9 Tractor Specific Hook Mounts 13 5 35 Current ram has a groove around the base near...

Page 45: ...urometer 13 B61275 4 3 8 16 U Nut 14 B61307 1 3 8 Lock Washer Internal External Tooth 15 66439 1 3 8 16 x 1 1 2 Hex Cap Screw G5 16 80239 4 5 8 11 x 1 1 2 Hex Cap Screw G8 17 90601 6 1 4 x 1 1 2 Cotte...

Page 46: ...MODELS 1 18 3 16 38 18 37 2 1 15 9 8 35 5 6 22 27 17 36 2 33 12 14 4 16 34 2 17 27 22 32 30 16 32 20 26 16 4 22 25 28 23 11 21 16 19 24 11 13 10 7 31 29 Tractor Specific Hook Mounts Current ram has a...

Page 47: ...crew G8 14 B61275 5 5 5 3 8 16 U Nut 15 B61331 1 1 8 x 8 1 2 x 7 1 8 Hex Cap Screw 50605 1 1 1 8 x 9 1 2 Hex Cap Screw G5 Special 16 90601 6 6 6 1 4 x 1 1 2 Cotter Pin 17 B61384 6 6 6 5 16 18 Hex Lock...

Page 48: ...0279 2 Relief Valve 1500 psi B60227 2 Relief Valve 2650 psi 5 B60528 2 2 Cartridge Valve 4 Way 2 Position 6 B60529 1 1 Cartridge Valve 4 Way 2 Position 7 B62263 3 3 Coil 12V DC 8 B60530 2 2 Orifice Di...

Page 49: ...April 15 2021 MANIFOLD PARTS 760TR 860TR 8600TR MODELS 3 1 2 Qty Item Part 760TR 860TR 8600TR Description 1 B60534 1 1 Manifold Assembly 2 B60168 1 1 Relief Valve 3000 psi 3 B60403 2 2 Connector Short...

Page 50: ...thick 2 ply Rubber Snow Deflector keeps snow o your windshield The one piece design allows for wing clearance and provides optimum snow deflection Shipped with a vinyl label and complete mounting hard...

Page 51: ...draulic Hose Kit incl 49501 1 B60473 2 B60531 1 ns B60541 1 1 1 Hydraulic Hose Kit incl 49501 2 B60473 2 ns B61255 1 1 1 1 1 Hardware Kit Moldboard Cutting Edge ns B52067 1 1 Moldboard Cutting Edge Ki...

Page 52: ...ed without reference to illustrations or specifications used Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snow...