Blizzard Snowplow 760HD, Installation Instructions & Owner'S Manual

Page 1: ...with an earlier date CAUTION Read this document before operating or servicing snowplow CAUTION See your BLIZZARD sales outlet Web site for specific vehicle application recommendations before installat...

Page 2: ...l provides safety operation and maintenance information for your new BLIZZARD snowplow To keep your snowplow in good condition read and understand this manual and follow its recommendations Failure to...

Page 3: ...plow Side 19 Electrical Schematics Snowplow Side 20 Electrical Installation Vehicle Side 23 Electrical Schematics Vehicle Side 26 TABLE OF CONTENTS POWER HITCH System Instructions 30 Testing Your Snow...

Page 4: ...into position with lock pin Raise plow Raise kickstand until kickstand pin seats into upper hole on pivot beam Push and hold CONNECT DISCONNECT switch downward POWER HITCH arm will disengage from beh...

Page 5: ...s could result in serious personal injury CAUTION See your BLIZZARD outlet for application recommendations CAUTION Plowing speed should not exceed 10 mph CAUTION Transport speed should not exceed 45 m...

Page 6: ...actions and pay attention to the road Wait until it is safe to operate Mobile Communication equipment such as cell phones or two way radios VENTILATION BATTERY SAFETY NOISE Airborne noise emission dur...

Page 7: ...s as the vehicle is loaded with cargo or other truck equipment or snowplow accessories are installed If there is uncertainty as to whether available capacity exists the actual vehicle as configured mu...

Page 8: ...utton The snowplow has reached its maximum raised position when the blade stops lifting C Angled Right Position To angle your straight blade to the right position the joystick toward the R on the labe...

Page 9: ...ene material should be removed from the pallet for easy access to the snowplow 3 Due to the odd shaped components and size of several assembly parts various cable ties and corrugated material are used...

Page 10: ...9 ft lb 9 16 12 16 400 115 ft lb 154 ft lb 5 8 11 14 500 113 ft lb 151 ft lb 5 8 11 20 300 159 ft lb 211 ft lb 3 4 10 21 300 200 ft lb 266 ft lb 3 4 10 30 100 282 ft lb 376 ft lb 7 8 9 29 435 321 ft l...

Page 11: ...of seal and reduction of flow N A 03 8 9 2 04 11 12 2 05 14 15 1 1 2 06 18 20 1 1 2 08 36 39 1 1 2 10 57 63 1 1 4 12 79 88 1 14 94 103 1 16 108 113 1 20 127 133 1 24 158 167 1 32 245 258 O Ring Boss...

Page 12: ...x 1 1 2 cotter pin 2 Mount the kickstand to the end of the pivot beam driver side using the 1 2 x 4 1 2 cap screw provided The spring bushing and locknut are located on the inside of the pivot beam Re...

Page 13: ...on the hose to the hydraulic adapter on the cylinder The male connector adapter receives a 3 8 x 15 hydraulic hose B60274 Connect the 45 end of the hose to the hydraulic adapter on the cylinder Both h...

Page 14: ...should be raised up to insert the draw latch mount pin Pull the A frame latch pull pin out and rotate the latch counterclockwise if it is locked into position Secure the assembly to the A frame by re...

Page 15: ...he mount holes in the pump with the holes in the hinged bracket located on the A frame NOTE Before mounting the pump angle the hinged bracket as needed and tighten the bracket hardware to lock it in p...

Page 16: ...RAME ASSEMBLY 11 Hook each extension spring to the receiving holes on the pivot beam and attach the opposite end of the spring to its respective spade bolts Install the spade bolts through the extensi...

Page 17: ...2010 GENERAL SYSTEM SCHEMATICS RAISE S6 TGP PGP S3 T1 P1 S4 3000 PSI RIGHT ANGLE LEFT ANGLE 1 S5 2 RV 3 S8 LOWER FC LIFT CYL 4 B60270 ELECTRICAL SCHEMATIC B60270 HYDRAULIC SCHEMATIC A D B C H F G E K...

Page 18: ...flow rated at 4 30 gallons per minute gpm and a maximum pressure rating of 3 000psi HYDRAULIC HOSES Port Function 1 Angle Right Driver Side Cylinder 2 Angle Left Passenger Side Cylinder 3 Raise Lift...

Page 19: ...er and nut and tighten until the switch is firmly in place Attach the connector on the snowplow harness to the switch NOTE Use caution when connecting switches can break if done forcefully 4 Attach th...

Page 20: ...ACK WIRE COLOR BLUE PIN NUMBER STRIPE COLOR WHITE WIRE COLOR RED PIN NUMBER EXAMPLE 7 6 15 STRIPE COLOR BLACK WIRE COLOR PINK PIN NUMBER STRIPE COLOR WHITE WIRE COLOR BLUE PIN NUMBER EXAMPLE BLIZZARD...

Page 21: ...ORG ORG BLK ORG RED ORG WHT WHT ORG TOP 3 7 1 4 5 8 2 6 1 BRN 2 BRN 3 ORG RED 4 WHITE 5 PNK BLK 6 PNK BLK D C B A E C WHT A ORG BLK B ORG WHT D ORG RED E LT GRN G F H J K F BLU WHT ORG RED ORG WHT ORG...

Page 22: ...ORG WHT WHT WHT WHT ORG RED ORG RED BLK RED WHT BLU WHT BLU BLU BLK WHT C RED BLK RED WHT K J BLU WHT ORG RED BLU BLU BLK G H F LT GRN D E ORG WHT ORG BLK B A PINK BLK ORG RED ORG RED PINK BLK 6 LT G...

Page 23: ...ed on the solenoid NOTE Do not fasten the harness to areas that come in contact with moving engine parts or possess extreme heat The harness could become tangled and or melt causing electrical failure...

Page 24: ...position the harness power plug and weather cap near the bumper Cable tie the plug to the vehicle bumper or tow hook to keep the harness from hanging too low 11 Install the remainder of the vehicle w...

Page 25: ...that install on the ends of the light tower After adding a liberal amount of dielectric grease connect the terminals from the snowplow headlamps to the terminals on the main lighting harness 15 If usi...

Page 26: ...6 8 4 3 WHT LIFT BLU WHT LEFT SLIDE BOX EXTEND BLK GROUND BLU BLK LEFT SLIDE BOX RETRACT ORG FLOAT RED SWITCHED 12 VOLT DC 10 7 11 8 12 9 4 1 5 2 6 3 RED 1 RED WHT RIGHT SLIDE BOX EXTEND B A BLK 10 6...

Page 27: ...ED BLK 1 2 BRN RED WHT RED BLK BLU WHT 4 5 BLK 11 ORG BLU BLK BLU LT GRN WHT 9 7 8 10 PNK BLK 15 LT GRN BLU WHT RED WHT RED BLK BLU BLU BLK ORG WHT PNK BLK BLK GRN YEL RELAY LIGHTING HARNESS B A BLK 7...

Page 28: ...LOCK CONNECTOR USED IN INSTALLATION OTHER WIRE GRAY WIRE 87 87a 87a 30 87 85 301 87a1 B1 301 861 30 85 861 871 871 87a1 851 86 86 87 YEL BLK 86 BLK WHT 30 YEL 85 GRN YEL 87a1 YEL RED 871 LT GRN BLK 86...

Page 29: ...GRY F HIGH BEAM YEL BLK A COMMON WHT E LOW BEAM LT GRN BLK PNK LT GRN RED GRN YEL BLK WHT YEL RED YEL YEL BLK LT GRN LT GRN BLK A LT GRN RED LOW BEAM GRY B GROUND BLK C RIGHT TURN PNK D PARK RUN GRY F...

Page 30: ...ower POWER HITCH arm to relieve tension on A frame latch Raise A frame latch and lock into position with lock pin Raise plow Raise kickstand until kickstand pin seats into upper hole on pivot beam Pus...

Page 31: ...action of the arm moves the snowplow toward the vehicle and into position for proper attachment 3 Align the POWER HITCH arm on the A frame below the pushbeam with the receiver plates in line with the...

Page 32: ...contacts the ground The LED float light touchpad only will come ON when the snowplow is in FLOAT mode Angle the snowplow to the right by moving the joystick toward the R right angle on the label or p...

Page 33: ...ast as specified in the Undercarriage Selection Guide e Check functioning of any automatic vehicle leveling systems and specific manufacturer s instructions pertaining to vehicle preparation for headl...

Page 34: ...ned for different shoe adjustments X Clean and lubricate all electrical plugs and connections with dielectric grease Clean and install all dust caps prior to storing X X Lubricate all pins and bushing...

Page 35: ...m Valves Electro Hydraulic Cartridge Cylinders Angle Cylinders 2 Stroke 9 3 8 10 Ram Diameter 1 3 4 Bore Diameter 2 Raise Lower Cylinders 1 Stroke 4 5 8 Ram Diameter 1 1 4 Bore Diameter 2 1 2 3 Snowpl...

Page 36: ...t resolved replace the solenoid Short in the control or wire harness Disconnect the control in the cab If the pump turns OFF there is a short in the electrical system Pump runs but snowplow functions...

Page 37: ...lic adapter and connect the hose and pressure gauge to the tee NOTE The setting should not exceed 3000 psi Snowplow will not angle pump works Review all probable causes above NOTE Verify coils S3 and...

Page 38: ...Lit No B64090 Rev 07 38 June 15 2010 MOLDBOARD ALL MODELS 17 16 19 18 2 3 1 11 10 4 12 13 5A 9 8 8A 15 7 6 5 14...

Page 39: ...92 36 42 42 42 1 Flat Washer 7 93010 1 1 1 1 7 16 x 1 3 4 Linchpin 8A B61049 1 1 1 1 Plow Guide Assy Set of 2 Incl Items 8 and 9 8 68494 4 4 4 4 5 16 18 x 1 Hex Cap Screw G5 9 91332 4 4 4 4 5 16 18 Lo...

Page 40: ...escription 1 B52153 1 Pivot Beam B52151 1 Pivot Beam 2 90601 7 7 1 4 x 1 1 2 Cotter Pin 3A B41039 1 1 Kickstand Assy Incl Item 3 10 3 B41047 1 1 Kickstand Foot 4 B41038 1 1 Kickstand Leg 5 90665 2 2 1...

Page 41: ...B60007 1 1 9 16 18 Hydraulic Adapter Male ORB 23 B60274 1 1 Straight 45 3 8 x 15 Hydraulic Hose Raise Lower Retract 24 B61628 3 3 3 8 16 Clamping Knob 25 90097 2 2 3 8 16 x 3 4 Hex Cap Screw G5 26 29...

Page 42: ...Lit No B64090 Rev 07 42 June 15 2010 POWER UNIT PARTS ALL MODELS 27 34 31 32 33 38 39 40 20 35 21 36 37 23 22 19 18 28 26 24 42 29 41 30 25 15 3 11 1 16 17 4 6 12 5 13 12 14 7 8 9 10 2...

Page 43: ...2 6 Hollow Hex Plug 23 B60173 1 7 16 20 ORB Test Port Coupling 24 B60167 2 Spool Valve 4 Way 2 Position CC 25 B62148 1 Coil Harness Assy Incl Items 23 27 31 B62045 B62096 B62097 B62116 B62117 ns B620...

Page 44: ...0 1 Outer Draw Latch Plate DS 2 B82050 1 1 x 5 5 8 Draw Pin B40110 1 1 x 6 1 2 Draw Pin 3 B61363 2 2 3 16 x 2 1 2 Cotter Pin 4 B61200 1 3 4 10 x 4 Hex Cap Screw G8 B61004 1 3 4 10 x 4 1 2 Hex Cap Scre...

Page 45: ...9032 1 Light Tower 26A B62073 1 1 Control Station Assembly Joystick Incl Items 26 31 B62185 B62190 26 B62074 1 1 Control Station Joystick 27 B63106 1 1 Label Snowplow Power Switch ON OFF 28 B61185 1 1...

Page 46: ...se hitch pin w hair pin cotter angle cylinder clevis pin w cotter 90 angle cylinder fitting solenoid POWER HITCH toggle switch corrosion preventive compound 2 oz and 10A fuse The compact and durable p...

Page 47: ...ed for snow plowing applications BLIZZARD poly edges resist gouging provide superior wear life and effectively reduce plowing noise Ideal for all plowing conditions Edges are shipped with mounting har...

Page 48: ...d Include the weight of the retainer as part of the ballast requirement Sand bags are recommended for use as ballast 12 This adjustable bracket mounts easily to your straight blade joystick control an...

Page 49: ...Blade ns B62016 4 4 4 4 Connector Splice Lock 18 14 WAG ns B61031 3 3 3 3 12 14 x 3 4 Hex Cap Screw Washer Self Drilling 5 B81041 1 Snowplow Airfoil B52093 1 1 1 Snowplow Airfoil 6 B61243 1 Rubber Sn...

Page 50: ...g Edge Moldboard w Hardware ns B61258 1 Kit Cutting Edge Moldboard w Hardware ns B61259 1 Kit Cutting Edge Moldboard w Hardware ns B61532 1 Kit Cutting Edge Moldboard w Hardware ns B60360 1 1 1 1 Comb...

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Page 52: ...rd or the vehicle manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow This product is manufactured under the following U S patents 5...