7
CHECK TO ENSURE THE BURNER HAS A
GOOD FLAME EACH TIME IT IS TURNED ON.
Fig. 8
VALVE
BLOCKAGE
VENTURI
CLEANING BRUSH
It is possible that very small insects could make webs or nest in the venturi tubes, as they are
naturally attracted to the smell of gas. This will partially or completely block the flow of gas through
the venturi and is indicated by a smoky yellow flame, and/or a burner that is difficult or impossible to
light. Ultimately, it may cause the gas to burn outside the venturis, which can cause a fire resulting in
damage to your barbeque and potential personal injury. IF THIS HAPPENS IMMEDIATELY SHUT OFF THE PROPANE AT
CYLINDER. When the barbeque has cooled, follow the "How to Clean" steps above.
WARNING
To keep your barbeque working at its peak efficiency as well as contribute
to the safe operation of this unit, perform all of the operations below at
least once a year - preferably at the start of each cooking season.
PERFORM A LEAK TEST
A leak test ensures that there are no gas leaks prior to lighting your
barbeque.
WHEN A LEAK TEST MUST BE PERFORMED:
• Before lighting your barbeque for the first time
• Every time the propane cylinder is refilled
• If any gas component is changed
• At a minimum once per season
• After prolonged period of storage or non-use
• If the regulator flow-limiting device has been activated
The leak test should be performed in a well-ventilated area away
from any open flame, heat or ignition sources.
DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK
TESTING.
WHAT YOU’LL NEED FOR TESTING:
1. A mixture of 50% liquid dish soap and 50% water.
2. A brush or cloth to apply the mixture.
AREAS TO TEST ON A PROPANE BARBEQUE:
• All propane cylinder welds (see Figure 7A)
• Propane cylinder valve – including threads into cylinder (Figure 7B)
• Regulator fitting and propane cylinder connection (Figure 7B)
• All hose connections (Figure 7C) including side burner tubing,if
equipped (Figure 7D)
• All valve connections (Figure 7C & D)
AREAS TO TEST ON NATURAL GAS BARBEQUES
:
• All hose connections (Figure 7C)
• All valve connections (Figure 7C & 7D)
HOW TO DO THE TESTING:
1. With the barbeque console control knobs in the ‘OFF’ position, twist
the valve on your propane cylinder 1 turn, or the main natural gas
valve on.
CLEANING & MAINTENANCE
DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK
CHECK.
2. Brush your soap and water solution on all connections and
components as outlined above.
3. Observe each place for growing bubbles, which indicate that a
leak is present.
4. Shut off the flow of gas while fixing the leak. Tighten any
leaking connection and repeat test until no leaks are detected.
5. If the leak(s) cannot be stopped
DO NOT USE
.
Shut off the
fuel source at the valve immediately (if appropriate, remove
propane cylinder). Call a certified gas appliance service
person, or a gas dealer for proper repairs.
WARNING
!
IF THE ABOVE INSTRUCTIONS ARE NOT
FOLLOWED EXACTLY, A FIRE CAUSING
DEATH OR SERIOUS INJURY MAY OCCUR.
CLEANING VENTURI TUBES
Periodic cleaning of the venturi tubes is recommended for optimum burner
performance, especially after prolonged storage or a period of non-use.
How to Clean:
• Remove the burner (refer to ‘ASSEMBLY PROCEDURE’).
• Use a venturi cleaning brush and insert the brush into the venturi tube 1 inch
at a time, then remove to prevent moving the debris upwards (Figure 8).
• As you remove the brush head inspect and discard any debris
• Continue this procedure until the entire lengths of all venturi tubes are free
of debris.
• Reinstall burner (as per assembly instructions), ensure the venturi tubes
are seated over the valve orifices (Figure 1).
• Perform a Leak Test.
Fig. 7C
STANDARD
3 BURNER
Fig. 7D
GAS
VALVE
3 BURNER WITH
SIDE BURNER
HOSE &
CONNECTIONS
SIDE
BURNER
GAS LINE
REGULATOR
GAS VALVE
GAS REGULATOR
EXTERNAL
THREAD
HAND
VALVE
Fig. 7B
THERMALLY
SENSITIVE
NUT
PROBE
TANK
TANK
WELDS
Fig. 7A
REGULATOR
HOSE &
CONNECTIONS
