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9

To keep your barbeque working at its peak efficiency as well as contribute
to the safe operation of this unit, perform all of the operations below at
least once a year - preferably at the start of each cooking season. 

PERFORM A LEAK TEST

A leak test ensures that there are no gas leaks prior to lighting your
barbeque.

WHEN A LEAK TEST MUST BE PERFORMED:

•  Before lighting your barbeque for the first time
•  Every time the propane cylinder is refilled
• If any gas component is changed
•  At a minimum once per season
•  After prolonged period of storage or non-use
• If the regulator flow-limiting device has been activated
The leak test should be performed in a well-ventilated area away
from any open flame, heat or ignition sources.

DO NOT USE A MATCH, OPEN FLAME OR SMOKE DURING LEAK
TESTING.

WHAT YOU’LL NEED FOR TESTING:

1. A mixture of 50% liquid dish soap and 50% water.
2. A brush or cloth to apply the mixture.

AREAS TO TEST ON A PROPANE BARBEQUE:

•  All propane cylinder welds (see Figure 7A)
•  Propane cylinder valve – including threads into cylinder (Figure 7B)
•  Regulator fitting and propane cylinder connection (Figure 7B)
•  All hose connections (Figure 7C) including side burner tubing,if

equipped (Figure 7D) 

•  All valve connections (Figure 7C & D)

AREAS TO TEST ON NATURAL GAS BARBEQUES

:

•  All hose connections (Figure 7C)
•  All valve connections (Figure 7C & 7D)

ACCESSING THE VALVES AND MANIFOLD:

WARNING: Ensure that all gas is turned off before attempting the

following steps.

1-disconnect the side burner hose and sonarque wiring if your

model comes equipped with either of these features 

2-remove the wing nuts from the side shelves and completely

remove the sideshelves from the bbq/grill

3-loosen the set screws on the bottom side of the knobs and

remove the knobs. Remove the screws behind the large knobs. 

4-Loosen x4 screws from the side of the console and completely

remove the console to access the valves and manifold.

CLEANING & MAINTENANCE

HOW TO DO THE TESTING:

1. With the barbeque console control knobs in the ‘OFF’ position,

twist the valve on your propane cylinder 1 turn, or the main
natural gas valve on.

DO NOT IGNITE THE BURNERS WHILE PERFORMING THE LEAK
CHECK.

2. Brush your soap and water solution on all connections and

components as outlined above.

3. Observe each place for growing bubbles, which indicate that a

leak is present.

4. Shut off the flow of gas while fixing the leak. Tighten any

leaking connection and repeat test until no leaks are detected.

5. If the leak(s) cannot be stopped 

DO NOT USE

Shut off the

fuel source at the valve immediately (if appropriate, remove
propane cylinder). Call a certified gas appliance service
person, or a gas dealer for proper repairs.

WARNING

!

IF THE ABOVE INSTRUCTIONS ARE NOT

FOLLOWED EXACTLY, A FIRE CAUSING 

DEATH OR SERIOUS INJURY MAY OCCUR.

Fig. 7C

STANDARD

3 BURNER

Fig. 7D

GAS

VALVE

3 BURNER WITH SIDE

BURNER & ROTISSERIE

HOSE & 
CONNECTIONS

SIDE
BURNER 
GAS LINE

REGULATOR

GAS VALVE

GAS REGULATOR

EXTERNAL 
THREAD

HAND
VALVE

Fig. 7B

THERMALLY

SENSITIVE

NUT

PROBE

TANK

TANK
WELDS

Fig. 7A

REGULATOR

HOSE & 

CONNECTIONS

ROTISSERIE
BURNER 
GAS LINE

Summary of Contents for FG50069

Page 1: ...sion may result if these instructions are ignored It is your responsibility to see that your new barbeque is assembled installed maintained and cared for properly Failing to carefully follow the instr...

Page 2: ...REMOVED FROM THE PICTURE OR HIDDEN TO BETTER ILLUSTRATE AND SIMPLIFY THE DIRECTIONS THESE INSTALLATION STEPS APPLY TO ALL MODELS LISTED UNLESS OTHERWISE SPECIFIED Getting Familiar With Your Barbeque...

Page 3: ...ULTING IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH GETTING FAMILIAR WITH YOUR BARBEQUE Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or...

Page 4: ...SHOWN WARNING DO NOT USE THIS GAS OUTDOOR APPLIANCE UNDER ANY OVERHEAD COMBUSTIBLE CONSTRUCTION WHEN DECIDING WHERE TO PLACE YOUR APPLIANCE FOLLOW THESE MINIMUM CLEARANCE DISTANCES TO ADJACENT COMBUST...

Page 5: ...P O L fitting by use of adapters or any other means could result in damage fire or injury and may negate the important safety features designed TM FILLING STOPS AT 80 NEW OPD HANDWHEEL Fig 3 O P D FL...

Page 6: ...s hot Never store or transport the LP cylinder where temperatures can reach 125 F Do not leave an LP cylinder in a car on a hot day Do not use a damaged LP cylinder Dented or rusty LP cylinders or LP...

Page 7: ...AND TIGHTEN ONLY WARNING WARNING INDICATES AN POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY Fig 5 Fig 6 REGULATOR REGULATOR STRAIGHT Q C C I Q C C I Shou...

Page 8: ...pressure in excess of 3 5 kPa 1 2 p s i The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply...

Page 9: ...ollowing steps 1 disconnect the side burner hose and sonarque wiring if your model comes equipped with either of these features 2 remove the wing nuts from the side shelves and completely remove the s...

Page 10: ...ease pan in place The grease pan has unique tabs that lock and secure the grease pan in place 3 install the grease pan by sliding it into place using the rails as a guide Figure 8A CORRECT INSTALLATIO...

Page 11: ...y water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result CASTING INTERIOR AND WARMING RACK At le...

Page 12: ...tional side burner and rotisserie burners the right small knob operates the side burner and the small left knob operates the rotisserie Figure 9A IGNITOR BATTERY Ensure AA BATTERY is installed correct...

Page 13: ...wait 5 minutes to clear the gas 8 Repeat steps 1 to 7 If burner still fails to light refer to Troubleshooting Guide to determine cause and solution or try the Match Lighting procedure Fig 11B CAUTION...

Page 14: ...ting device to activate If the leak test is negative then carefully follow the lighting procedures step by step ensuring all valves including tank are off before starting 1 2 Fig 12B SIDE BURNER OPTIO...

Page 15: ...5 If burner does not light immediately within five seconds turn the burner control knob OFF and wait 5 minutes to clear the gas 6 Repeat steps 1 to 5 If burner still fails to light refer to the Troubl...

Page 16: ...hen raise the lid and continue to operate your barbeque on HIGH for an additional 5 minutes Your barbeque is now ready for cooking Note Break in procedure is not required for Side Burner or Rotisserie...

Page 17: ...the power unit and cord do not interfere with completely closing the receptacle cover WARNING Risk of Electric Shock Install only to a covered Class A GFCI receptacle that has an enclosure that is we...

Page 18: ...nce halfway through the grilling process Other good candidates for this cooking method are thin cuts of meat sausages vegetables kabobs and fillets For Direct Cooking Preheat grill by setting all burn...

Page 19: ...s desirable to create the smoke which gives barbequed food its unique flavor and appearance However excessive flare up can not only ruin your food it may lead to a dangerous condition as well By exces...

Page 20: ...nder Follow correct lighting procedure Page 13 to 15 Perform leak test and correct leaks Page 9 Tighten regulator fully hand tight into cylinder Page 7 Check battery orientation Has battery been used...

Page 21: ...her I e hail hurricanes earthquake tornados 13 Surface rust or discoloration of stainless steel 14 Discoloration or paint chipping surface rust or rust perforation due to paint chipping resulting from...

Page 22: ...rill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same SP46 21 4 1 4 B HEX HEAD SELF TAPPING...

Page 23: ...CASTER ASSEMBLY Attach casters to bottom of base as shown FIG 2 Assembled View 23...

Page 24: ...t corner for bottle opener Attach bottle opener to right panel as shown FIG 3 Right hand Panel Assembled View SP84 18 8 1 4 20 X 5 HEX HD BOLT SP84 18 8 1 4 20 X 5 HEX HD BOLT SP53 16 2 1 4 20 NUT HEX...

Page 25: ...BOLT TRANSFORMER BOX SP54 21 2 10 24 SCREW SP43 16 2 10 24 NUT Attach rear panel by sliding notches over screws on side panels as shown Tighten screws Install Electrical box with Screws and Nuts as s...

Page 26: ...tach heat shield as shown Tighten screws FIG 5 Assembled View SP83 18 4 1 4 20 X 50 CARRIAGE BOLT SP83 18 4 1 4 20X 50 CARRIAGE BOLT SP53 16 4 1 4 20 NUT HEX HD FLANGED SP53 16 4 1 4 20 NUT HEX HD FLA...

Page 27: ...oors into upper holes as shown A Drop locking pins through lower holes in door into base assembly B Once in position rotate pins into locked position as shown FIG 6 Assembled View A B Locked position...

Page 28: ...ANGER DO NOT PASS HOSE ABOVE SHIELD HOSE MUST NOT TOUCH ANY PART OF THE BASE WARNING ENSURE HOSE ASSEMBLY DOES NOT CONTACT THE CASTING OR ANY OTHER PARTS WHICH WILL GET HOT WARNING FAILURE TO ENSURE A...

Page 29: ...3 16 4 1 4 20 NUT HEX HD FLANGED IMPORTANT IF HOSE IS TIED TO BURNER OR BASE FIRST REMOVE THE TIE AND PACKAGING AND THEN ASSEMBLE THE GRILL TO BASE AS SHOWN WARNING DO NOT PASS HOSE BEHIND THE HEAT SH...

Page 30: ...DS TO ENSURE THAT THE HOSE IS UNTIED FROM BURNER BEFORE FINAL ASSEMBLY CUSTOMER SHOULD RELEASE THE TIE AND PASS THE HOSE THROUGH THE GAP BETWEEN HEAT SHIELD AND FRONT PANEL BEFORE ASSEMBLING THE FIREB...

Page 31: ...ting as shown Step 2 Install 3 grids as shown Step 3 Install warming rack into supports as shown Step 4 Install AA BATTERY into ignitor put negative side of battery in rst Step 3 Step 2 Step 1 BATTERY...

Page 32: ...nd drop into locking position B Insert wingbolt into middle hole in bracket to lock shelf in position C Position ice wine bucket and condiment tray as shown Insert side burner grill Assembled View FIG...

Page 33: ...tioned in tube end Attach side burner Ignitor wire to terminal on side burner bracket Ensure you read and understand warning below before proceeding FIG 11 A B Grooves Ignitor Wire Electrode WARNING C...

Page 34: ...H USE TO PREVENT GREASE BUILDUP AND OVERFLOW FAILURE TO DO SO MAY RESULT IN A GREASE FIRE MAKE SURE THE BBQ GRILL IS COOL BEFORE REMOVING THE GREASE PAN Step 1 Look at the back of your grill With the...

Page 35: ...ring it INCORRECT INSTALLATION This picture shows a Grease Pan that is not properly installed If the grease pan is not fully inserted and locked in place the edge of the grease pan will extend more th...

Page 36: ...m 16 AWG 3 wire well insulated cord marked for OUTDOOR USE ONLY and properly grounded CAUTION To ensure continued protection against risk of electric shock connect to properly earthed outlets only Tra...

Page 37: ...nt For NG models direct the hose through the hole in the base as shown FOR PROPANE MODELS PLEASE FOLLOW THE FOLLOWING STEPS DANGER DANGER HOSE MUST NOT TOUCH ANY PART OF THE BASE WARNING ENSURE HOSE A...

Page 38: ...Before proceeding with the following steps ensure you have read L P Gas Cylinder Hose and Regulator Sections of the USE AND CARE INSTRUCTIONS located at the front of this manual The L P gas cylinder...

Page 39: ...P93 5 TUBE BURNER AIR SHUTTER 2 27 3 SP60 20 IGNITER ASSEMBLY MAIN BURNER SECTION 03 CART ASSEMBLY 3 01 1 SP160 9 500 BACK PAN PLAIN 3 02 1 SP107 9 500 GRILL PANEL FRONT 3 03 1 SP165A 42 500 UNIVERSAL...

Page 40: ...DEL 6 10 1 SP50 6 BOTTLE OPENER 6 11 1 SP164A 3 CAST IRON COOK GRATE FG MODELS X COLOR B Black C Charcoal BL Blue E Metallic Silver Gas Barbeque Grill Model FG50069 HOW TO ORDER SPARE PARTS When order...

Page 41: ...ZKLFK ZLOO JHW KRW T 7 26 5 8 725 0867 167 7 7 5217 2 7 57 6 6 2 1 1 7 6 16758 7 216 T 1 9 5 23 5 7 7 287 3523 5 167 5 6 3 1 66 0 T The grease pan and grease tray should be checked cleaned and replac...

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