8-4. LIFT CHAIN REPLACEMENT.
8-4.1. Telescopic
1.
With the lift truck wheels securely blocked, raise
the forks approximately three feet from floor and
position blocks or strong supports under inner
mast (8,
2.
Lower inner mast onto the support. Check that
arrangement is secure before proceeding.
3.
Turn off the key switch (6,
) and dis-
connect the batteries.
WARNING: Before attempting any replacement,
make certain power is disconnected.
4.
Remove cotter pin (3,
) and clevis pin
(4) connecting chain (5) to chain anchor (6) at the
lift carriage.
5.
Remove cotter pin (3) and clevis pin (4) connect-
ing chain (5) to chain anchor (1) at the outer mast
(18,
6.
Remove chain from sheave (13).
7.
Position new chain on sheave (13).
8.
Secure chain to chain anchor (1,
) at
the outer mast with clevis pin (4) and cotter pin
(3).
9.
Connect the opposite end of chain to chain
anchor (6) at the lift carriage with clevis pin (4)
and cotter pin (3).
10. Adjust the chains according to paragraph
11. Reconnect the batteries and turn on the keyswitch
(6,
8-4.2. TRIMAST Free Lift Chain
1.
With the lift truck wheels securely blocked, raise
the forks approximately three feet from floor and
position blocks or strong supports under the lift
carriage.
2.
Lower the lift carriage onto the support. Check
that arrangement is secure before proceeding.
3.
Turn off the key switch (6,
) and dis-
connect the batteries.
WARNING: Before attempting any replacement,
make certain power is disconnected.
4.
Remove cotter pin (3,
) and clevis pin
(4) connecting chain (5) to chain anchor (6) at the
lift carriage.
5.
Remove cotter pin (3) and clevis pin (4) connect-
ing chain (5) to chain anchor (1) at free lift cylinder
(44,
).
6.
Remove chain from sheave (7).
7.
Position new chain on sheave (7).
8.
Secure chain to chain anchor (1) at free lift cylin-
der (44) with clevis pin (4) and cotter pin (3).
9.
Connect the opposite end of chain to chain
anchor (6) at the lift carriage with clevis pin (4)
and cotter pin (3).
10. Adjust the chains according to paragraph
11. Reconnect the batteries and turn on the keyswitch
(6,
8-4.3. TRIMAST Secondary Lift Chain
1.
With the lift truck wheels securely blocked, raise
the forks approximately five feet from floor and
position blocks or strong supports under masts
(22 and 25,
).
2.
Lower the masts onto the support. Check that
arrangement is secure before proceeding.
3.
Turn off the key switch (6,
) and dis-
connect the batteries.
WARNING: Before attempting any replacement,
make certain power is disconnected.
4.
Remove cotter pin (3,
) and clevis pin
(4) connecting chain (5) to chain anchor (6) at
inner mast (23,
5.
Remove cotter pin (3,
) and clevis pin
(4) connecting chain (5) to chain anchor (1) at
outer mast (25,
).
6.
Remove chain from sheave (7).
7.
Position new chain on sheave (7).
8.
Secure chain to chain anchor (1) at outer mast
(25,
) and
cotter pin (3).
9.
Connect the opposite end of chain to chain
anchor (6) at inner mast (23,
) with cle-
) and cotter pin (3).
10. Adjust the chains according to paragraph
11. Reconnect the batteries and turn on the keyswitch
(6,
8-5. LIFT CYLINDERS.
NOTE: Removal and repair of lift cylinders are cov-
ered in
.
51
Summary of Contents for BGL-22
Page 12: ...NOTES 12...
Page 18: ...NOTES 18...
Page 34: ...NOTES 34...
Page 39: ...Figure 5 4 Cap Assembly R6878 39...
Page 42: ...Figure 6 1 Transmission Motor Brake Assembly R6879 42...
Page 44: ...Figure 7 1 Transmission Motor Brake Assembly R6879 44...
Page 45: ...Figure 7 2 Load Wheels R6882 45...
Page 46: ...NOTES 46...
Page 48: ...Figure 8 2 Elevation System Telescopic R6883 48...
Page 50: ...Figure 8 3 Mast TRIMAST R6884 50...
Page 52: ...NOTES 52...
Page 54: ...Figure 9 1 Hydraulic System R6886 54...
Page 56: ...Figure 9 3 Hydraulic System TRIMAST R6888 56...
Page 58: ...Figure 9 4 Elevation System Telescopic R6883 58...
Page 59: ...Figure 9 5 Lift Cylinder Telescopic R6889 59...
Page 61: ...Figure 9 6 Elevation System TRIMAST R6884 61...
Page 62: ...Figure 9 7 Free Lift Cylinder TRIMAST R6890 62...
Page 64: ...Figure 9 8 Secondary Lift Cylinder TRIMAST R6891 64...
Page 67: ...Figure 9 10 Tilt Cylinder R6893 67...
Page 68: ...NOTES 68...
Page 70: ...Figure 10 1 Electrical System R6478 R6894 70...
Page 71: ...Figure 10 2 Electrical Panel R6478 R6895 71...
Page 73: ...Figure 10 3 Transmission Motor Brake Assembly R6879 73...
Page 74: ...NOTES 74...
Page 75: ...SECTION 11 OPTIONAL EQUIPMENT 75...
Page 76: ...NOTES 76...
Page 78: ...Figure 12 1 Steering System R6876 78...
Page 80: ...Figure 12 2 Control Head R6877 80...
Page 82: ...Figure 12 3 Cap Assembly R6878 82...
Page 85: ...NOTES 85...
Page 86: ...Figure 12 5 Transmission Motor Brake Assembly R6879 86...
Page 89: ...NOTES 89...
Page 90: ...Figure 12 7 Frame R6881 90...
Page 92: ...Figure 12 8 Load Wheels R6882 92...
Page 94: ...Figure 12 9 Elevation System Telescopic R6883 94...
Page 96: ...Figure 12 10 Elevation System TRIMAST R6884 96...
Page 98: ...Figure 12 11 Lift Carriage R6815 98...
Page 101: ...NOTES 101...
Page 102: ...Figure 12 13 Hydraulic System R6665 102...
Page 104: ...Figure 12 14 Pump Motor R6886 104...
Page 107: ...NOTES 107...
Page 108: ...Figure 12 16 Hydraulic System TRIMAST R6888 108...
Page 110: ...Figure 12 17 Tilt Cylinder Mounting R6892 110...
Page 112: ...Figure 12 18 Lift Cylinder Telescopic R6889 112...
Page 114: ...Figure 12 19 Free Lift Cylinder TRIMAST R6890 114...
Page 116: ...Figure 12 20 Secondary Lift Cylinder TRIMAST R6891 116...
Page 118: ...Figure 12 21 Tilt Cylinder R6893 118...
Page 120: ...Figure 12 22 Electrical System R6894 120...
Page 123: ...NOTES 123...
Page 124: ...Figure 12 24 Drive Motor R6630 124...
Page 128: ...NOTES 128...
Page 129: ...129...
