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BGNR-30 POWERED WALKIE REACH STACKER—OWNER’S MANUAL

22

ISSUE DATE: MARCH 16, 2016 REV.0 (PART # 038-969E)

8.0  REACH TRUCK MAINTENANCE

8.1  OPERATIONAL SAFETY AND ENVIRONMENTAL  
 PROTECTION

•  The servicing and inspection operations contained in this 

chapter must be performed in accordance with the intervals 
indicated in the servicing checklists.

•  Any modification to the Reach Truck assemblies, in particular 

the safety mechanisms, is prohibited. The operational 
speeds of the Reach Truck must not be changed under any 
circumstances.

•  Only original spare parts have been certified by our quality 

assurance department. To ensure safe and reliable operation 
of the Reach Truck, use only the manufacturer’s spare parts. 
Used parts, oils and fuels must be disposed of in accordance 
with the relevant environmental protection regulations. For oil 
changes, contact the manufacturer’s specialist department.

•  Upon completion of inspection and servicing, carry out the 

activities listed in the “Recommissioning ” section.

8.2  MAINTENANCE SAFETY REGULATIONS

MAINTENANCE PERSONNEL:

Reach Trucks must only be serviced and maintained by the 
manufacturer’s trained personnel.

The manufacturer’s service department has field technicians 
specially trained for these tasks. We therefore recommend a 
maintenance contract with the manufacturer’s local service center.

LIFTING AND JACKING UP:

When a Reach Truck is to be lifted, the lifting gear must only be 
secured to the points specially provided for this purpose.

When jacking up the Reach Truck, take appropriate measures 
to prevent the Reach Truck from slipping or tipping over (e.g. 
wedges, wooden blocks).

You may only work underneath a raised load handler if it is 
supported by a sufficiently strong chain.

CLEANING:

Do not use flammable liquids to clean the Reach Truck. Prior to 
cleaning, all safety measures required to prevent sparking (e.g. 
through short circuits) must be taken. For battery-operated Reach 
Trucks, the battery connector must be removed.

Only weak suction or compressed air and non-conductive 
antistatic brushes may be used for cleaning electric or electronic 
assemblies.

If the Reach Truck is to be cleaned with a water jet or a high-
pressure cleaner, all electrical and electronic components must be 
carefully covered beforehand as moisture can cause malfunctions.
After cleaning the Reach Truck, carry out the activities detailed in 
the “Recommissioning” section.

ELECTRICAL SYSTEM:

Only suitably trained personnel may operate on the Reach Truck’s 
electrical system.

Before working on the electrical system, take all precautionary 
measures to avoid – electric shocks.

For battery-operated Reach Trucks, also de-energise the Reach 
Truck by removing the battery connector.

WELDING:

To avoid damaging electric or electronic components, remove 
these from the Reach Truck before performing welding operations.

SETTINGS:

When repairing or replacing electric or electronic components or 
assemblies, always note the Reach Truck-specific settings.

TIRES

The quality of tires affects the stability and performance of 
the Reach Truck. When replacing factory fitted tires only use 
original manufacturer’s spare parts, as otherwise the data plate 
specifications will not be kept.

When changing wheels and tires, ensure that the Reach Truck 
does not slew (e.g. when replacing wheels always left and right 
simultaneously).

Summary of Contents for BGNR-30

Page 1: ...operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily injury or death ISSUE DATE MAY 5 2020...

Page 2: ...ntrol steering warning devices and brakes 5 Avoid fire hazards and have fire protection equipment present Do not use open flame to check lever or for leakage of electrolyte and fluids or oil Do not us...

Page 3: ...GE COLOR IDENTIFICATION 9 4 0 REACH TRUCK ASSEMBLIES 10 4 1 CONTROL HANDLE 11 4 1 1 KEY SWITCH 11 4 1 2 BATTERY DISCHARGE INDICATOR 12 4 1 3 STANDARD VERSION SPECIFICATIONS 12 4 1 4 PERFORMANCE DATA F...

Page 4: ...and that danger to life and limb of the user and third parties are excluded Furthermore accident prevention regulations safety regulations and operating servicing and repair guidelines must be follow...

Page 5: ...h Truck is reach electric Reach Truck with a steered drive wheel It is designed for use on level floors to lift and transport palletised goods Open bottom pallets or roll cages can be lifted The capac...

Page 6: ...ility of a counterbalanced truck Power steering proportional hydraulics and tilt result in intuitive control and versatile performance 3000 lb 1363 kg capacity at 24 610mm load center Lift height 106...

Page 7: ...nded to cover or suggest that it does cover all procedures necessary to ensure safe operation All operators should be aware of and abide by all workplace safety regulations applicable to the operation...

Page 8: ...DECLINE GRADES 2 9 SAFETY WITH TALL LOADS WARNING When the stacker lifts the fork to a height greater than 10 254mm for stacking operating the stacker must move slowly and the continual travel distan...

Page 9: ...the instructions and warnings contained in the messages If warning decals become damaged or missing replace them immediately Avoid accidents by recognizing dangerous procedures or situations before th...

Page 10: ...PONENT 1 Control shaft with control shaft head drive wheel 2 Key switch 3 Combined instrument battery discharge monitor and operating hour meter 4 Up cover 5 Rear cowl 6 Driving wheel 7 Scissors ITEM...

Page 11: ...r forward 16 Lower Lift switch Lowers or raises load forks 17 Sides way switch Sides way the fork 18 Warning signal button Triggers a warning signal 19 Collision safety switch Safety function which wh...

Page 12: ...pm ITEM DESCRIPTION CQE15A UNIT Maximum gradeability laden unladen 6 10 Service weight with battery See form B lb Loading Unladen Front Rear fork advanced 2690 1698 lb Unladen Front Rear fork retracte...

Page 13: ...Free Height Lift Height Extended Mast Height h1 h2 h3 h4 Two Stage Mast 1940 0 2700 3660 2090 0 3000 3960 Three Stage Mast 1960 1000 4000 4955 FORM B SERVICE WEIGHT include battery lb Mast Types Mast...

Page 14: ...h min lb I1 88 62 89 17 Aisle width for pallets 1000 x 1200 crossways lb Ast 104 06 104 45 Aisle width for pallets 800 x 1200 lengthways lb Ast 105 91 106 42 FORM C LENGTH ACROSS WHEEL ARMS Mast Types...

Page 15: ...SERIAL PLATES ITEM DESCRIPTION 1 Reach Truck Serial Plate 2 AC Power Decal 3 Never Sit Warning Decal 4 Operator Warning Decal ITEM DESCRIPTION 5 Key Switch Decal 6 Never Put Your Hands in Inner and Ou...

Page 16: ...d to operate the Reach Truck by the proprietor or his representative DRIVER S RIGHTS OBLIGATIONS AND RESPONSIBILITIES The driver must be informed of his duties and responsibilities and be instructed i...

Page 17: ...sure the Emergency brake switch is depressed 6 Make sure the battery is connected Insert the key in the key switch 14 and turn it to the right as far as it will go Test the warning signal switch 13 Vi...

Page 18: ...to 0 the Reach Truck automatically brakes regeneratively When the speed below 1Km h the brake then applies and motor brake stop INVERSION BRAKING You can set the travel switch to the opposite directio...

Page 19: ...FT Pull Lift Lower switch 16 until the height you need LOWER Push Lift Lower switch 16 until the lowest position TILT FORWARD Press Tilting forward backward button 15 until the angle you need TILT BAC...

Page 20: ...not bring short circuit Do not approach tools to the two poles of the battery which can cause the sparkle 7 2 BATTERY TYPE AND DIMENSION Battery type and dimension are acquired at fact When replacing...

Page 21: ...1 Do not use dry cloth or fabric to clean the battery avoiding static to bring the explosion 2 Unfix battery plug 3 Clean with wet cloth 4 Wearing glasses for protecting eyes rubber overshoes and rubb...

Page 22: ...k from slipping or tipping over e g wedges wooden blocks You may only work underneath a raised load handler if it is supported by a sufficiently strong chain CLEANING Do not use flammable liquids to c...

Page 23: ...00 operating hours or at least annually C Every 2000 operating hours or at least annually W service intervals are to be performed by the customer In the run in period after approx 100 service hours or...

Page 24: ...Hydraulic Operations Test Hydraulic system Check that hose and pipe lines and their connections are secure check for leaks and damage Check cylinders and piston rods for damage and leaks make sure th...

Page 25: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 25 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E 8 3 2 LUBRICATION SCHEDULE...

Page 26: ...ge Spilled liquids must be removed immediately with suitable bonding agents and the bonding agent consumable mixture must be disposed of in accordance with regulations CODE DESCRIPTION USED FOR A HM32...

Page 27: ...ydraulic oil within impurity WARNING CHECKING ELECTRICAL FUSES Prepare the Reach Truck for maintenance and repairs See 8 0 Reach Truck Maintenance Open the front cover Check rating of all fuses in acc...

Page 28: ...ntervals to avoid depletion of the battery through self discharge The sulfuration would destroy the battery WARNING 8 5 SAFETY CHECKS TO BE PERFORMED AT REGULAR INTERVALS AND FOLLOWING ANY UNUSUAL INC...

Page 29: ...rt Key switch in OFF position Battery charge too low Faulty fuse Reach Truck in charge mode Set key switch to I Check battery charge charge battery if necessary Test fuses Interrupt charging Load cann...

Page 30: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 30 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E NOTES...

Page 31: ...BGNR 30 POWERED WALKIE REACH STACKER OWNER S MANUAL 31 ISSUE DATE MARCH 16 2016 REV 0 PART 038 969E NOTES...

Page 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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