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STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

DEALER INFORMATION

Name:

Contact:

Telephone:

2.1  WARRANTY INFORMATION

Thank you for purchasing Blue Giant products. We appreciate 
your business, and are confident that our product will serve 
you for many years to come. In the event that you experience a 
problem with our product, our Warranty Center is here to support 
the Blue Giant Product(s) that you have purchased. 

To validate warranty on recently purchased equipment,  

please complete and submit your information with our  
on-line Warranty Registration at 

www.BlueGiant.com

.

For more information about Blue Giant Warranty Support, please 
contact your local Blue Giant Equipment dealer, representative or 
authorized partner near you. You may also visit www.BlueGiant.
com or phone 1.905.457.3900.

NOTE

 that failure to validate warranty at the time of receipt can 

seriously affect the outcome of any claim.

2.2  EXCLUSION OF LIABILITY

The manufacturer assumes no liability for damage or injury to 
persons or property which occur as a result of defects or faults in 
or incorrect use of the Vehicle Restraint System. The manufacturer 
also assumes no liability for lost profits, operating downtimes, or 
similar indirect losses incurred by the purchaser. Injury to third 
parties, irrespective of its nature, is not subject to compensation. 

The manufacturer reserves the right to make changes at any time 
to the modules, components, and accessories, concurrent with 
its continuing product improvements and development program. 
Specifications, operating instructions, and illustrations included in 
this manual are subject to change without notice. Please contact 
manufacturer for the latest information.

2.3  MANUFACTURER’S NOTE

The Vehicle Restraint has been carefully inspected and tested at 
the manufacturer’s plant prior to shipment, but should be checked 
upon receipt for transport damage. Any observed transport 
damage is to be listed on the signed copy of the freight document. 
Notify the freight forwarder of any damage WITHIN 48 HOURS.

2.0 INTRODUCTION

The following is a quick reference to important procedures that 
must be followed while using the Vehicle Restraint System. It is 
not intended to cover, or suggest that it does cover, all procedures 
necessary to ensure safe operation. All operators should be aware 
of and abide by all workplace safety regulations applicable to 
the operation of the Vehicle Restraint System. These laws and 
regulations include but are not limited to:

•  The Occupational Safety and Health Act
•  Canada Occupational Health and Safety Regulations
•  Occupational Safety and Health Acts for Individual States 

(USA)

For additional information on these regulations as well as industry 
standards that may apply to this product, please contact:

American National Standards Institute (ANSI)
1430 Broadway
New York, NY 10018
Telephone: 212.642.4900
www.ansi.org

Also a member of: 

Loading Dock Equipment Manufacturers
A Product Section of Material Handling Industry of America
A Division of Material Handling Industry
8720 Red Oak Blvd, Suite 201
Charlotte, NC, 28217-3992
Telephone: 704.676.1190
www.mhi.org/lodem

Summary of Contents for STRONGARM HVR303

Page 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Page 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Page 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Page 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Page 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Page 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Page 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Page 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Page 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Page 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Page 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Page 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Page 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Page 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Page 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Page 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Page 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Page 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Page 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Page 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Page 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Page 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Page 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Page 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Page 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Page 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Page 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Page 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Page 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Page 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

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