background image

6

STRONGARM™ HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS

 TOUCH CONTROL—OWNER’S MANUAL

ISSUE DATE: MAY 23, 2017 REV.6 (PART # 038-844E)

Serious injury or death will likely occur if the 

instructions are not followed.

Serious injury or death may occur if the 

instructions are not followed.

Procedures marked important must be followed in 

order to prevent damage to machinery.

Instructions marked caution concern safe operating procedure.  

Failure to comply may result in personal injury.

3.1  OPERATIONAL SAFETY WARNINGS

DANGER

WARNING

NOTICE

CAUTION

1.  Installation must be performed only by trained and authorized personnel.
2.  Prior to installation, place adequate barriers to prevent vehicle traffic from entering the work area.
3.  During installation, anchors must be properly torqued to achieve the necessary anchoring strength. DO NOT USE IMPACT DRIVERS.
4.  Any electrical work must be performed by qualified personnel only.
5.  Do not remove the wheel chocks until loading /unloading is finished and the truck is cleared for departure or the vehicle restraint has been 

released and the lights have changed to RED inside and GREEN outside.

WARNING

1.  Do not operate the dock equipment while anyone is standing in its path.
2.  Lift the dock equipment with suitable hoisting equipment only. Do not 

stand under the dock equipment or any heavy object while it is being 
hoisted.

3. 

BEFORE BEGINNING ANY SERVICE PROCEDURES:

  

Disconnect the power and follow all lockout / tagout procedures outlined 
in this manual.

Keep hands and feet away from operating space of the 

restraint apparatus.

CRUSH

HAZARD

DANGER

1.  Do not ground welding equipment to any electrical components.
2.  Do not allow the drill to go too deeply into the control box, as damage may occur to the control systems.
3.  Never use air to blow debris from the control box. Use a vacuum to perform any necessary cleaning.
4.  Do not connect green ground lead into control box or junction box until all welding has been completed.
5.  If an extension plate / box is required, securely mount it on the restraint with hardware provided before shimming and drilling.
6.  Improper adjustments and / or lubrication may cause operational problems with equipment.

NOTICE

1.  Only trained personnel should operate or service this equipment.
2.  Do not operate the dock equipment until the transport vehicle is parked against the dock bumpers.
3.  Always park the dock equipment after use.
4.  Conduct routine inspections and maintenance. Failure to do so could cause equipment damage and or personal injury.
5.  Always call your authorized service representative or manufacturer immediately if a malfunction occurs.

CAUTION

3.0  SAFETY MESSAGE COLOR IDENTIFICATION

This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent 
the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in 
the messages. If warning decals become damaged or missing, replace them immediately. Avoid accidents by recognizing dangerous 
procedures or situations before they occur.

Summary of Contents for STRONGARM HVR303

Page 1: ...7 REV 6 PART 038 844E WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual Failure to do so may result in property damage bodily...

Page 2: ...G THE RESTRAINT ARM 12 8 0 ENGAGING THE OVERRIDE FEATURE 13 8 1 RELEASING THE OVERRIDE FEATURE 14 9 0 MAINTENANCE 15 9 1 PLANNED MAINTENANCE PROGRAM PMP 15 9 2 OPERATOR INSPECTION 15 9 3 ROUTINE SERVI...

Page 3: ...nt with a continuing product improvement program specifications are subject to change without notice Please contact the manufacturer for latest information Some features illustrated may be optional in...

Page 4: ...and accessories concurrent with its continuing product improvements and development program Specifications operating instructions and illustrations included in this manual are subject to change witho...

Page 5: ...and adjustments Your local Blue Giant representative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Blue Giant representative will do all routine ma...

Page 6: ...ut procedures outlined in this manual Keep hands and feet away from operating space of the restraint apparatus CRUSH HAZARD DANGER 1 Do not ground welding equipment to any electrical components 2 Do n...

Page 7: ...sonnel have been removed or safely repositioned The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source Blue Giant strongly recommends that onl...

Page 8: ...forklift operator traffic lights operator menu screen and keypad for coded features 6 0 CONTROL PANEL OPERATION Select Escape Restraint ENGAGE Raise Lock Restraint Restraint RELEASE Lower Unlock Restr...

Page 9: ...urther information the LCD screen will read Dock Leveler Restored and then Ready to Deploy Deck followed by Restraint Is Bypassed Once the deck is deployed and home sensor becomes inactive the control...

Page 10: ...DE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Typical Image OUTSIDE TRAFFIC LIGHT STATUS INSIDE COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN Carriage raised Hook Released Leveler...

Page 11: ...ON LIGHTS CONTROL PANEL INSIDE COMMUNICATION LIGHTS CONTROL PANEL OUTSIDE TRAFFIC LIGHT STATUS MENU DISPLAY SCREEN MENU DISPLAY SCREEN Disengaged retracted with trailer ICC in contact with restraint E...

Page 12: ...COMMUNICATION LIGHTS CONTROL PANEL MENU DISPLAY SCREEN MENU DISPLAY SCREEN Leveler parked w dock interlock sensor Engaged with trailer ICC in contact with restraint 7 7 RELEASING THE RESTRAINT ARM Aft...

Page 13: ...inspection confirms that the ICC bar is missing or too damaged to be secured bypass Step 1 in the instructions below and go directly to Step 2 which explains how to enter the Override Code 1 During E...

Page 14: ...is deployed and the home lip sensor becomes inactive the control panel light will turn GREEN while flashing YELLOW This indicates that the vehicle restraint is not engaged 8 1 RELEASING THE OVERRIDE F...

Page 15: ...planned maintenance program by offering trained service personnel with expertise in dock leveler maintenance requirements 9 2 OPERATOR DAILY INSPECTION The vehicle restraint should always be examined...

Page 16: ...es for leaks and or damage c Check safety warning decals and replace if necessary c Verify complication free operation of the Blue Genius Control Panel c Verify complication free operation of the dock...

Page 17: ...Roller Housing with Bearing 4 3 56 010332 Y Bearing Assembly with Hardware 2 4 026 H19 Limit Switch with Connector 2 5 1005470 Roller Chain Assembly 1 STANDARD OPERATIONAL COMPONENTS ITEM PART NO DESC...

Page 18: ...AY 23 2017 REV 6 PART 038 844E 10 10 2 OPTIONAL SUPPORT COMPONENTS OPTIONAL SUPPORT COMPONENTS ITEM PART NO DESCRIPTION QTY REQ D 10 1005476 Gear Motor Assembly with Cable and Connector 1 11 028 206 P...

Page 19: ...ury or death WARNING P N 038 048 2 Keep Hands and Feet away from operating space of the Restraint Arm CRUSH HAZARD 038 243E CAUTION STRONGARM HVR303 038 846E 19 STRONGARM HVR303 VEHICLE RESTRAINT WITH...

Page 20: ...l Assembly English French 6 2 lb 2 81 kg BGG0H1115S Complete Control Assembly English Spanish 1 032 461 Exterior Traffic Light 1 3 lb 0 6 kg 1 038 225 E Exterior Driver Warning Sign 0 7 lb 0 32 kg F S...

Page 21: ...28 41 21 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E 12 2 MECHANICAL ASSEMBLY 56 010200 NOTE PART NO DESCRIPTION 56 010...

Page 22: ...Sq x 1 LG 18 5 011 863 Serrated Flange Hex Nut 7 16 14 19 1 013 036 External Retaining Ring ID 1 25 20 1 013 625 Spring Pin 1 4 x 1 1 2 Long 21 2 019 500 Nipple Straight Grease 1 4 ITEM QTY PART NO D...

Page 23: ...1 1 1005476 Gearmotor with Cable and Connector 2 1 2000487 Gearmotor Bracket 3 1 023 049 Chain Sprocket 4 1 1005470 Roller Chain 5 4 012 228 Lockwasher Spring 7 16 6 4 010 170 Hex Head Cap Screw M10x2...

Page 24: ...038 853EFS Warning Decal 11 1 026 615 1 Anti Static Poly Bag Wiring Diagram Enclosed Serial required for diagram 12 1 026 G402 Audible Speaker F3 1 026 237 1 Fuse 2 5A 250V Fast Acting 12 5 CONTROLS L...

Page 25: ...Y PART 56 010968 ITEM QTY PART NO DESCRIPTION 1 1 025 G020 P Junction Box 4 x 4 2 1 025 172 Terminal Blocks 0 32 x 11 3 1 025 016 Fitting SR 50 625 3 4 4 1 025 173 PG9 Cable Gland 5 1 025 176 PG9 Meta...

Page 26: ...using with irregular wall surface Exterior driver warning sign part 038 225 French 038 225F Spanish 038 225S Ties sequence of restraint to dock leveler operation Loading dock safety is improved with a...

Page 27: ...foreign objects Restraint works but LED cover lights are not lit LCD display is working 1 Power source for lights is damaged Replace control board Exterior traffic lights are dim displaying incorrect...

Page 28: ...e operator can now release the vehicle restraint Blue Genius WARNING followed by Restore Restraint and then Press SEL to Continue Message repeats 1 Apparatus is blocked in range sensor s in active ran...

Page 29: ...BLE WHITE GREEN BLACK RED BLACK RED AUDIBLE ALARM WHITE GREEN RED BLACK DRAIN 24 COM GREEN WHITE BLACK RED DRAIN DRAIN Twist Insulate 03 04 01 02 A B 03 04 01 02 A B COM 24 07 08 05 06 OUTPUT 1 24 OUT...

Page 30: ...30 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 31: ...31 STRONGARM HVR303 VEHICLE RESTRAINT WITH BLUE GENIUS TOUCH CONTROL OWNER S MANUAL ISSUE DATE MAY 23 2017 REV 6 PART 038 844E NOTES...

Page 32: ...1 800 872 2583 f 1 888 378 5781 Copyright Blue Giant Equipment Corporation 2017 Corporate 410 Admiral Blvd Mississauga ON Canada L5T 2N6 t 905 457 3900 f 905 457 2313 USA 6350 Burnt Poplar Road Green...

Reviews: