Blue Ice Azzurri Classico CM631, Service Manual

Page 1: ...Service Manual Intelligent Fresh Ground Coffee Machine www blueicecreammachine co uk...

Page 2: ......

Page 3: ...English KLM1601 Service Manual Intelligent Fresh Ground Coffee Machine AZZURRI CLASSICO...

Page 4: ...r circuit for making steam 2 3 4 Water circuit for making hot water 4 1 Tools preparation 4 2 General disassembly 37 38 38 41 42 43 43 44 44 45 46 47 48 49 49 50 4 2 1 Disassemble exterior parts 4 2 2...

Page 5: ...test standards 5 2 Coffee machine maintenance 4 2 15 Disassemble thermoblock group 4 2 16 Disassemble ground coffee container lid switch group 4 3 1 Brew unit group 4 3 2 Dispenser valve 6W 4 3 3 Grin...

Page 6: ...on the adaptor or leads or the maximum power indicated on the adaptor This appliance should only be used for what it has been designed Any other use is considered improper and consequently dangerous...

Page 7: ...reat to life Non compliance with the operation may cause coffee machine damaged or personal injury Non compliance with the operation may cause scalded or burned This symbol if prompted please carefull...

Page 8: ...ont cover left Cup support 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 9 10 11 12 13 14 15 16 17 18 Structure 6 Service Manual Intelligent Fresh Ground Coffee Machine KLM1601 Front co...

Page 9: ...knob Ground coffee container lid 19 20 21 Back cover Logo Right side section 28 29 30 Left side section Power line 31 32 Hot water export Coffee export Milk connector Foam rubber Light for coffee Milk...

Page 10: ...l Intelligent Fresh Ground Coffee Machine KLM1601 Thermoblock Dispenser valve 3W Geared motor Dispenser valve 2W Dispenser valve Condensator Support PCBA Pump Drainage valve Line pencil connector Tran...

Page 11: ...1 2 3 4 5 6 Water tank Sieve Flowmeter Condensator Pump Pressure maintaining valve Steam thermoblock Dispenser valve 3W 1 2 3 4 5 6 7 8 Coffee thermoblock Dispenser valve 2W Drainage valve Brew unit...

Page 12: ...1 10 2 3 7 4 5 6 9 8 Service Manual Intelligent Fresh Ground Coffee Machine KLM1601 Valve support Flowmeter Condensator Pump Dispenser valve 3W Coffee thermoblock Dispenser valve 2W Drainage valve Bre...

Page 13: ...meter Condensator Pump Dispenser valve 3W Steam thermoblock Dispenser valve Solenoid valve Foam rubber 1 2 3 4 5 6 7 8 9 2 3 3 Water circuit for making steam Structure 11 1 9 8 2 7 3 6 5 4 www blueice...

Page 14: ...water Structure 12 1 8 2 7 3 4 5 6 Service Manual Intelligent Fresh Ground Coffee Machine KLM1601 Valve support Flowmeter Condensator Pump Dispenser valve 3W Coffee thermoblock Dispenser valve Export...

Page 15: ...6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 Power switch OLED screen HMI Rotary PCB NTC Feedback device Microswitch Stepper motor Motor for dispenser valve Geared motor Transformer Steam fused cord Coffee fuse...

Page 16: ...block Pump Grinder motor Drive motor Dispenser valve motor Solenoid valve 220V 1200W 230V 50HZ 48W ULKA EP4 DC 220V DC 24V DC 24V DC 24V Capacities Water tank Coffee grounds container Coffee bean cont...

Page 17: ...test standards 5 2 Coffee machine maintenance 4 2 15 Disassemble thermoblock group 4 2 16 Disassemble ground coffee container lid switch group 4 3 1 Brew unit group 4 3 2 Dispenser valve 6W 4 3 3 Grin...

Page 18: ...10101019 Disassemble and replace components according to 4 2 2 1 Disassemble control panel according to 4 2 8 2 Disassemble microswitch and replace according to 4 3 4 YES move valve body in order to m...

Page 19: ...ace near the ball in order to make the ball move inside water tank NO continue to 3 3 2 4 YES replace water tank group item 881010037 NO continue to 3 3 2 5 YES replace water tank group item 881010102...

Page 20: ...e or repair damaged components according to drip tray explosive view 8810101017 Disassemble PCBA replace and repair according to 4 2 12 Disassemble back cover according to 4 2 1 Disassemble PCBA repla...

Page 21: ...4 2 10 2 Replace or repair damaged components according to drainage valve group explosive view 8810101006 YES replace drainage valve group NO continue to 3 3 5 4 YES replace contropistone seal item 73...

Page 22: ...item 73000035 Brew unit piston seal damaged Brew unit seal damaged READY Little water drops from coffee export when CLEANING normal volume should be more than 35ml The following should be repaired or...

Page 23: ...anel components according to 4 3 4 3 Replace or repair damaged components according to control panel explosive view 8810101007 YES make the clean button can be pressed or replace damaged button item 7...

Page 24: ...ld be repaired by dismatling the machine YES take out bean container and clean grinder entrance NO continue to 3 5 2 6 Take out bean container according to 4 2 1 1 Take out grinder group according to...

Page 25: ...ector in drainage valve group NO continue to 3 5 3 3 YES repair pipes or pipe connector at the back of brew unit continue to 3 5 3 4 YES replace drainage valve group NO continue to 3 5 3 5 1 Disassemb...

Page 26: ...thermoblock YES fix NTC NO continue to 3 5 5 2 NTC loose or unfixed Coffee temperatur e is too high more than 89 C Replace or repair damaged components according to thermoblock group explosive view 8...

Page 27: ...to 3 5 6 8 YES replace water seal item 73000035 NO continue to 3 5 6 9 YES replace damaged parts in brew unit YES replace flowmeter item 73000089 NO continue to 3 5 7 2 YES replace or repair PCBA ite...

Page 28: ...is lessthan25ml Coffee volume is too much the volume of Espresso is more than 100ml Coffee is too soft no crema on the top Refer to 3 5 4 Refer to 3 5 5 Refer to 3 5 6 Refer to 3 5 7 Refer to 3 5 8 Th...

Page 29: ...eplace leakage position NO continue to 3 7 2 4 YES replace flowmeter NO continue to 3 7 3 2 YES replace or repair PCBA item 78000006 Dispenser valve 2W damaged and does not work water dropped to drip...

Page 30: ...ss to make hot milk Milk can not be sucked up The following should be repaired by dismatling the machine Steam sprays from internal coffee machine YES repair or replace water pipe connector NO continu...

Page 31: ...sive view 8810101017 According to frame explosive view 8810101021 Disassemble appearance components according to 4 2 1 Disassemble PCBA replace and repair according to 4 2 12 YES replace or repair wat...

Page 32: ...hermoblock item 79000132 Coffee thermoblock does not work Coffee thermoblock connection line fell off or damaged Steam thermoblock does not work System testing Malfunction YES Restart the machine NO c...

Page 33: ...ection line bewteen HMI and PCBA loose HMI damaged PCBA damaged Refer to 3 16 7 1 Press rotary till FILL UNIT accomplished YES press rotary to fill unit Water circuit lack of water UNIT EMPTY Informat...

Page 34: ...chine according to 5 2 2 The following should be repaired by maintainers Disassemble PCBA replace and repair according to 4 2 12 YES replace or repair PCBA item 78000006 NO continue to 3 17 5 4 PCBA d...

Page 35: ...TALL TRAY fill in a piece of paper in the position of microswitch as the picture shows and touch microswitch if the screen does not display INSTALL TRAY any more drip tray components damaged replace c...

Page 36: ...e can not be started on 3 2 1 4 Press button Operation all the function buttons on the control panel to judge if the press buttons are all right and confirm issues and causes according to check list 3...

Page 37: ...e picture shows off state When touch microswitch contactor it is on state 3 2 3 Leakage Take off drip tray layer board as the picture shows fill drip tray microswitch with paper and press rinse button...

Page 38: ...36 Troubleshooting Check leakage of connectors Service Manual Intelligent Fresh Ground Coffee Machine KLM1601 AZZURRI CLASSICO...

Page 39: ...ir 4 Repair 4 1 Tools preparation Torx screwdriver T6 T10 T15 T20 T25 Slotted type screwdriver 3mm series Needle nose pliers Electronic scale Temperature tester Multimeter 37 www blueicecreammachine c...

Page 40: ...parts 4 2 1 1 Take out movable parts 1 2 3 Take out water tank group 3 1 Rotate the Logo support according to the direction of the arrow 2 Dismantle 2 screws from the bottom of the Logo support 4 2 1...

Page 41: ...ttom 2 Take out front cover right and front cover left separately according to the direction of the arrow 4 2 1 3 Disassemble front cover right and front cover left 1 2 1 Take out right side section a...

Page 42: ...1 6 Disassemble top cover 1 2 3 Take out top cover according to the direction of the arrow 3 1 Disassemble 4 screws from the coffee bean container and take the coffee bean container out 4 2 1 5 Disas...

Page 43: ...f the arrow 1 Refer to 4 2 1 Disassemble the exterior parts of the machine 4 2 1 7 Disassemble left cover 1 2 Disassemble 2 screws from the cable rack 3 Disassemble 1 screw from support loose 3 screws...

Page 44: ...port 3 Pull out silicon pipe from brew unit 2 3 4 Disassemble 3 screws from brew unit 4 4 5 Pull the brewing unit outward and rotate the gear clockwise to the position as the picture shows 6 Disassemb...

Page 45: ...ull out silicon pipe Note There are 4 hooks between valve support and base 2 4 2 5 Disassemble flowmeter 1 Refer to 4 2 1 Disassemble exterior parts 2 Pull out the flowmeter terminal and pull out the...

Page 46: ...sassemble hooks from support 3 Pull out terminal and silicon pipe and take out solenoid valve group 2 3 4 2 7 Disassemble grinder group 1 Refer to 4 2 1 1 4 2 1 6 disassemble top cover 2 Disassemble 3...

Page 47: ...assemble 5 cable racks 5 Pull out terminal on PCBA which connected to control panel 4 5 6 Disassemble 2 screws from the support 7 Disassemble left and right hooks on the support and take out control p...

Page 48: ...alve 3W so that the wire can be taken out from the cable rack 3 Pull out dispenser valve terminal on PCBA and take it out from the cable rack 2 3 4 Move the dispenser valve group to the right side acc...

Page 49: ...cable rack 4 Pull out terminal from stepper motor on PCBA 3 4 5 Pull out Teflon pipe between dispenser valve 2W and drainage valve 6 Disassemble 4 screws from support and take out drainage valve group...

Page 50: ...pump group 6 1 Refer to 4 2 1 1 4 2 1 4 disassemble right side section 4 2 11 Disassemble pump group 1 1 1 1 1 1 6 Pull out the flowmeter and pull out the silicone pip 7 Repair 2 Disassemble 1 screw f...

Page 51: ...disassemble right side section Repair 4 2 12 Disassemble PCBA 1 2 Disassemble 1 screw 3 Pull out Teflon pipe on dispenser valve 2W that connected to pump and take out dispenser valve 2W 2 3 1 Refer t...

Page 52: ...ide section 4 2 14 Disassemble dispenser valve 3W group 1 3 Loose the screw near the ground wire on the line pencil connector 4 Disassemble 1 screw from dispenser valve 3W 3 4 5 Pull out Teflon pipe w...

Page 53: ...ermoblock group 6 7 1 1 Refer to4 2 1 1 4 2 1 4 disassemble top cover 4 2 16 Disassemble ground coffee container lid switch group 3 8 Disassemble hooks from the support and take out thermoblock 8 Repa...

Page 54: ...52 4 Disassemble 2 screws from support and take out geared motor group 4 1 Repair Service Manual Intelligent Fresh Ground Coffee Machine KLM1601 AZZURRI CLASSICO...

Page 55: ...e hooks showed by the arrow 4 3 1 Brew unit group 1 2 3 Disassemble the 4 screws from the left and right cover 3 3 4 Disassemble 4 hooks from the top cover of the brew unit take out top cover of brew...

Page 56: ...he left and right cover and take out the left and right cover 6 Take out connect part and reset base 5 6 7 Take out left and right pull plate and pull plate sleeve 8 Rotate the gear 7 8 9 Take out the...

Page 57: ...e brewing group 11 12 Disassemble release link and take out piston 12 13 Disassemble the screw from contropistone and take out filter screen 13 14 Disassemble seal from contropistone 14 Note The bigge...

Page 58: ...r dispenser valve from the water dispenser box 4 3 2 Dispenser valve 6W 1 2 3 Disassemble the 2 screws from the dispenser valve 3 4 Take out water distributor and get out ceramic plate sheet gasket 4...

Page 59: ...nstalling the microswith with two lines should be in the upside and the microswitch with three lines should be in the downside the black side of the upside microswitch should face down the black side...

Page 60: ...gear B 8 9 10 Disassemble 2 screws inside the gear box and take out the motor for dispenser valve 10 1 Disassemble the 3 hooks from the grinder adjustment sector and take out the grinder adjustment se...

Page 61: ...ment ring 4 Disassemble 1 middle screw 3 4 5 Take out the line pencil and conical burr group 6 Take out 1 screw from the coffee powder hopper 5 6 7 Disassemble 3 screws from grinder support and take o...

Page 62: ...el ball support and 34 pcs steel ball 9 10 11 Take out the epicyclic gear group B 12 Take out filler piece and the epicyclic gear group A 11 12 13 Disassemble the 2 screws inside the gearbox and take...

Page 63: ...mble 4 screws from the backside of control panel 4 Pull out 4 screws from the backside of the control panel and pull out the terminal then take out the decorative plate group 3 4 6 Pull out 2 terminal...

Page 64: ...coffee export support and take out magnet sliding panel and shell fragment magnet 10 Disassemble 1 screw inside the coffee export base and take out the coffee export group 9 10 11 Pull out all the si...

Page 65: ...from the rotary and take out the bottom terminal and then take out the rotary PCB 16 Take out terminal from the bottom of rotary PCB and take out the rotary PCB 15 16 17 Take out 2 screws from the sw...

Page 66: ...d take out HMI 19 20 21 Take out silica gel clean buttons and smokebell and clean the power button decorative cover 22 Take out touch screen 21 22 23 Disassemble 2 screws from display screen and take...

Page 67: ...into the drainage valve Pay attention to the direction of the pin seal as the picture shows 4 Put the stepper motor and drainage valve support lock together Pay attention to the direction of the step...

Page 68: ...ave drive part pay attention to the position of the sheave drive part 4 Install 2 screws inside the sheave permanent seat 3 4 5 Install microswitch line pencil switches to sheave permanent seat and di...

Page 69: ...should be covered with oil SYN setral Al C 2 FD 7 8 9 Install the seal on the dispenser valve top cover 10 Assemble dispenser valve top cover and water distributor together 9 10 11 Put the dispenser v...

Page 70: ...gear box together and then lock the screw 13 14 1 When installing the support seal the downside should be with bigger diameter 1 1 Install the piston and release link into the coffee brewing unit oil...

Page 71: ...ng the contropistone seal with lubricating oil SYN setral Al C 2 FD and install to the contropistone and then lock the filter screen 3 4 5 Assemble the connector ball and spring into contropistone Pay...

Page 72: ...and left and right cover on brew unit frame oil MI setral 61B coating position for left and right pull plate should be as the picture shows 8 8 9 Install the brew unit top cover 9 1 1 1 Note Pay atten...

Page 73: ...en installing microswitch and power microswitch support please pay attention to the connection position between microswitch and connector 2 When installing silicon pipe please note the position of eve...

Page 74: ...coated with oil MI setral 61B The red mark place should correspond to one hole of the gearbox 1 1 2 Install 3 epicyclic gear A and 3 epicyclic gear pin A into epicyclic gear support A and coat with o...

Page 75: ...ll 3 grinder antivibration pads and 3 antivibration bushes into coffee powder container 6 7 8 Install the coffee powder container into the gearbox the bigger hook on the coffee powder container should...

Page 76: ...l 3 spring sleeves into the hole of the support lower grinder 13 Install the screw pin worm drive and conical burr to support lower grindor 12 13 14 Put 3 conical burr protective steel balls and sprin...

Page 77: ...upper grinder support upper grinder cover and support seal together 18 19 20 Insert the already installed upper burr into motor support for grinder and adjust the gap between the conical burr and uppe...

Page 78: ...nance Test Temperature Volume Time espresso long coffee cappuccino latte hot water hot milk hot cream 75 83 75 85 High 80 90 Normal 70 80 Low 60 70 41 50 50 58 40 60ml 80 110ml High 90 110ml Normal 90...

Page 79: ...ater and clean water tank Add fresh pure water again and install the water tank 6 After the second cleaning coffee machine starts preheating 7 After preheating the third cleaning starts 8 The screen s...

Page 80: ...whole process costs about 2 minutes 1 When machine in READY state press rotary for 3 seconds to enter in the program menu rotate the rotary to MAINTAINCE 2 Press the rotaryl to enter the coffee machi...

Page 81: ...e machine Power off and pull out plug before clean the inside machine Do not put the machine in the water to avoid electric shock Do not use metal object to clean the machine Do not clean any componen...

Page 82: ...container Do not use water to wash bean container 4 Clean hopper Use dry rag clean the channel of hopper Do not use water to wash hopper channel 5 Clear foam rubber Clear all the holes of the foam rub...

Page 83: ...the internal machine Clean base 7 Clean coffee machine Use dry and soft rag to clean the appearance of the coffee machine Clean brew unit coffee brewing box position 1 and contropistone position 3 an...

Page 84: ...AZZURRI CLASSICO AZZURRI CLASSICO...

Page 85: ...www blueicecreammachine co uk...

Page 86: ...AZZURRI CLASSICO...

Page 87: ...www blueicecreammachine co uk...

Page 88: ...AZZURRI CLASSICO...

Page 89: ...www blueicecreammachine co uk...

Page 90: ...AZZURRI CLASSICO...

Page 91: ...www blueicecreammachine co uk...

Page 92: ...AZZURRI CLASSICO...

Page 93: ...www blueicecreammachine co uk...

Page 94: ...AZZURRI CLASSICO...

Page 95: ...www blueicecreammachine co uk...

Page 96: ...liances Co Ltd www kalerm com 86 4006 800 866 Add 100 Sumu Rd SIP Suzhou 215021 Jiangsu China T e l 86 512 68180758 Fax 86 512 68181050 www blueicecreammachine co uk Unit 30 Forest business park Argal...