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Replace Pilot  - 150000 – 450000  LP Gas      501020 

3

®

For assistance call 1.800.762.1142.

Replace Pilot  - 150000 – 450000  LP Gas      501020 

4

®

For assistance call 1.800.762.1142.

Step 7

Remove the two screws that hold the pilot to the pilot bracket

Note:

 On the 153000 and 163000 series, there are 2 nuts that you will need to hold with the pliers to remove the 

pilot from the pilot bracket.

Summary of Contents for Endless Summer 150000 Series

Page 1: ...Replace Pilot Series 150000 450000 LP Gas...

Page 2: ...open end wrench Pliers Leak test solution 1 part liquid soap and 3 parts water 1 Installation and repair should be done by a qualified service person 2 Use only Blue Rhino Global Sourcing LLC factory...

Page 3: ...501020 2 For assistance call 1 800 762 1142 Steps 1 5 1 Turn your LP gas tank off unscrew regulator and remove LP gas tank 2 Remove the dome 3 Remove control knob and remove access panel 4 Disconnect...

Page 4: ...Replace Pilot 150000 450000 LP Gas 501020 3 For assistance call 1 800 762 1142 Step 6 Disconnect the pilot tube using the 10 mm open end wrench and the 12mm open end wrench...

Page 5: ...For assistance call 1 800 762 1142 Step 7 Remove the two screws that hold the pilot to the pilot bracket Note On the 153000 and 163000 series there are 2 nuts that you will need to hold with the plier...

Page 6: ...Replace Pilot 150000 450000 LP Gas 501020 5 For assistance call 1 800 762 1142 Step 8 Remove the screw holding the tip switch bracket...

Page 7: ...all 1 800 762 1142 Step 9 1 Using a Phillips screw driver remove the access panel on the back of the valve housing 2 Remove the thermal couple wire on the back of the control valve using a 8 mm open e...

Page 8: ...t 150000 450000 LP Gas 501020 7 For assistance call 1 800 762 1142 Step 10 1 Remove the tip switch from the tip switch bracket using a Phillips screw driver and pliers 2 Install the new tip switch to...

Page 9: ...50000 LP Gas 501020 8 For assistance call 1 800 762 1142 Step 11 1 Connect the thermal couple wire to the back of the control valve Finger tight plus a 1 4 turn with the 8mm open end wrench 2 Attach t...

Page 10: ...Replace Pilot 150000 450000 LP Gas 501020 9 For assistance call 1 800 762 1142 Step 12 Attach the tip switch bracket to the valve support...

Page 11: ...s 501020 10 For assistance call 1 800 762 1142 Step 13 1 Slide pilot up into the pilot housing 2 Attach the pilot supply tube Do not fully tighten 3 Secure pilot assembly to the pilot bracket with 2 s...

Page 12: ...u visually check the connection between the burner pipe and orifice Make sure the burner pipe fits over the orifice WARNING Failure to inspect this connection or follow these instructions could cause...

Page 13: ...leak checking procedures before operating To prevent fire or explosion hazard when testing for a leak a Always perform leak test before lighting the heater and each time the tank is connected for use...

Page 14: ...ubbles appear after one minute turn tank OFF wipe away solution and proceed Pilot Pilot supply tube 1 Make 2 3 oz of leak solution by mixing one part liquid dishwashing soap with three parts water 2 T...

Page 15: ...USA 1 800 762 1142 www bluerhino com 2004 Blue Rhino Global Sourcing LLC All Rights Reserved Endless Summer is a registered trademark of Blue Rhino Global Sourcing LLC All Rights Reserved Blue Rhino i...

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