Blue Rhino Endless Summer 92000, Instructions Manual

Page 1: ...Instructions for replacing valves and cleaning Series 62000 92000 LP Gas ...

Page 2: ...r Rubber gloves Leak testing solution 1 part liquid soap and 3 parts water 1 Installation and repair should be done by a qualified service person 2 Use only Blue Rhino Global Sourcing LLC factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty Contact 1 800 762 1142 3 Do not use flammable solutions or material to clean heater o...

Page 3: ... 1142 Steps 1 3 1 Remove LP cylinder or extension hose from the base of the unit 2 Remove dome and top wire guard 3 Remove the dome by unscrewing the decorative finial and the dome cap and unscrewing you may need the pliers here the three nuts in the dome Finial Dome Cap Dome Wire Guard Top Wire Guard Bottom ODS ...

Page 4: ...tructions for replacing valves and cleaning Series 62000 92000 LP Gas 501020 3 For assistance call 1 800 762 1142 Step 4 Remove the engine from the shroud cylinder housing by removing the 4 Phillips screws ...

Page 5: ...Series 62000 92000 LP Gas 501020 4 For assistance call 1 800 762 1142 Step 5 1 Remove the top wire guard by lifting it straight up 2 Remove the 4 screws holding the emitter screen to the emitter bottom 3 Remove the emitter by lifting it straight up ...

Page 6: ...nstructions for replacing valves and cleaning Series 62000 92000 LP Gas 501020 5 For assistance call 1 800 762 1142 Step 6 1 Remove the 3 screws holding the bottom wire guard 2 Slide the wire guard down ...

Page 7: ...ves and cleaning Series 62000 92000 LP Gas 501020 6 For assistance call 1 800 762 1142 Step 7 1 Remove the 2 small screws located in 2 of the four oblong holes 2 Remove the 2 small screws on the emitter bottom 3 Slide the burner out ...

Page 8: ...Instructions for replacing valves and cleaning Series 62000 92000 LP Gas 501020 7 For assistance call 1 800 762 1142 Step 8 Remove the ODS Cage by removing the screw ...

Page 9: ...Instructions for replacing valves and cleaning Series 62000 92000 LP Gas 501020 8 For assistance call 1 800 762 1142 Step 9 Remove the ODS Pilot by unscrewing the screw ...

Page 10: ...enches Hold the pilot orifice with the 12mm wench Using the 10 remove the pilot supply tube 3 Remove the pilot orifice by using the 12 mm and 10 mm wrenches Hold the hex tube part of the pilot with the 10 mm wrench Using the 12 mm wrench remove the pilot orifice 4 With the pilot orifice removed insert the pipe cleaner into the pilot body and through the pilot hood making sure to clean both opening...

Page 11: ...alves and cleaning Series 62000 92000 LP Gas 501020 10 For assistance call 1 800 762 1142 Step 11 1 Remove the control knob 2 Remove the two small screws behind the knob 3 Remove the two screws on either side of the valve housing ...

Page 12: ...92000 LP Gas 501020 11 For assistance call 1 800 762 1142 Step 12 Remove the valve from the valve housing You may need to bend the burner supply tube a little The back of the control valve will drop down and you should be able to pull it out the rest of the way ...

Page 13: ...or assistance call 1 800 762 1142 Step 13 Remove the thermal couple tip switch block This is the small brass block located at the back of the control valve Note Remove the thermal couple wire by unscrewing the nut You will then be able to remove the tip switch wires and the brass block ...

Page 14: ...92000 LP Gas 501020 13 For assistance call 1 800 762 1142 Step 14 Remove the two Phillips screws that hold the regulator supply tube to the valve Be careful not to lose the rubber washer and remember to reinstall the washer when you put the new control valve in ...

Page 15: ...000 92000 LP Gas 501020 14 For assistance call 1 800 762 1142 Step 15 Remove the burner supply tube by removing the two small Phillips screws Be careful not to lose the rubber washer and remember to reinstall the washer when you put the new control valve in ...

Page 16: ...egulator housing Using a 9 16 open end wrench disconnect the regulator from the regulator supply tube You may need to hold the regulator with the pliers Make sure that the threads on the regulator supply tube are clean Before you replace the new regulator place some Teflon tape on the threads to assure a good seal When reinstalling the regulator housing make sure that the bracket on the housing is...

Page 17: ...g Series 62000 92000 LP Gas 501020 16 For assistance call 1 800 762 1142 Step 17 Using a non abrasive scouring pad clean the outside and inside of the emitter Finish up by blowing any loose soot off the emitter with air or a can of compressed air ...

Page 18: ... and cleaning Series 62000 92000 LP Gas 501020 17 For assistance call 1 800 762 1142 Step 18 Clean the inside of the venturi tub by insert a bottle brush completely into the venturi tube and twist a couple of times to loosen any debris ...

Page 19: ...ing Series 62000 92000 LP Gas 501020 18 For assistance call 1 800 762 1142 Step 19 Use a pipe cleaner to clean all burner ports Clean the top of the heat shield on the burner with a non abrasive scouring pad to remove any soot or carbon build up ...

Page 20: ... and cleaning Series 62000 92000 LP Gas 501020 19 For assistance call 1 800 762 1142 Step 20 With the venturi tube burner ports and the heat shield cleaned use the air or a can of compressed air to blow out any soot or carbon build up ...

Page 21: ...s for replacing valves and cleaning Series 62000 92000 LP Gas 501020 20 For assistance call 1 800 762 1142 Step 21 Follow the instruction in reverse and remember to check for leaks at all connections you have made ...

Page 22: ...You must follow all leak checking procedures before operating To prevent fire or explosion hazard when testing for a leak a Always perform leak test before lighting the heater and each time the tank is connected for use b No smoking Do not use or permit sources of ignition in the area while conducting a leak test c Conduct the leak test outdoors in a well ventilated area d Do not use matches light...

Page 23: ...serious bodily injury or damage to property 3 Please refer to diagram for proper installation 4 If the burner pipe does not rest flush to the orifice please contact 1 800 762 1142 for assistance Tank Gas Line Connection 1 Make 2 3 oz of leak solution by mixing one part liquid dishwashing soap with three parts water 2 Make sure control knobs are off 3 Turn LP gas tank ON at valve 4 Spoon leak check...

Page 24: ...SA 1 800 762 1142 www bluerhino com 2004 Blue Rhino Global Sourcing LLC All Rights Reserved Endless Summer is a registered trademark of Blue Rhino Global Sourcing LLC All Rights Reserved Blue Rhino is a registered trademark of Ferrellgas L P All Rights Reserved 620009200CIRV IS 100 ...