Blue Seal Evolution GT45, Installation And Operation Manual

Page 1: ...228574 10 VEE RAY GAS FRYERS GT45 GT46 GT60 I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L For use in GB IE ...

Page 2: ...1 0257 Fax 336 661 9546 CANADA Serve Canada 22 Ashwarren Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Auckland Moffat Limited Moffat Limited PO Box 10 001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph 03 389 1007 Ph 09 574 3150 Fax 03 389 1276 Fax 09 57...

Page 3: ...ration 11 Operation Guide Description of Controls Before Use Filling the Tank s Lighting the Pilot Burners Lighting the Main Burners Turning OFF the Fryer Setting the Operating Temperature Frying Guide and Care of Frying Oils and Fats Frying Temperature Guide and Care of Frying Medium Cleaning and Maintenance 18 General Draining and Cleaning Daily Cleaning Weekly Cleaning Periodic Maintenance Faul...

Page 4: ...R DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGA...

Page 5: ...r details Plinth Kit Gas Connection Inlet Location For all Appliances other than UK models Gas supply connection point is located 151 mm from the left hand side 36 mm from the rear and 124 mm from the floor and is entered from beneath the appliance An optional rear entry connec tion is available For UK Appliances Only Gas supply connection point is located 190 mm from the right hand side and 526 m...

Page 6: ...fer to the Gas Conversion and Specification Section for further details Specifications Natural Gas G20 Propane G31 Heat Input nett 22 5 kW 22 5 kW Gas Rate 1 75 kg hr Supply Pressure 20 mbar 37 mbar Burner Operating Pressure 9 8 mbar 25 mbar Gas Connection 3 4 BSP Male 2 26 m3 hr Natural Gas LP Gas Propane Input Rating 90 MJ hr 90 MJ hr N H G C 85 300 Btu hr 85 300 Btu hr Supply Pressure 1 13 2 00...

Page 7: ...5 Dimensions GT45 VEE RAY GAS FRYER Single Tank 20Ltr GT46 VEE RAY GAS FRYER Twin Tank 26Ltr ...

Page 8: ...6 Dimensions GT60 VEE RAY GAS FRYER Single Tank 31 5Ltr ...

Page 9: ... the relevant codes and manufacturer s specifications shown in this section will void the warranty Components having adjustments protected e g paint sealed by manufacturer are only allowed to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging and transit protection from the appliance including all protective plastic coat...

Page 10: ...nnection Refer to the Gas Connection section below Optional Accessories Refer to Replacement Parts List Plinth Kit For installation details refer to the instructions supplied with each kit Gas Connection NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON 1 Blue Seal Fryers do not require an electrical connection they function totally on the gas supply only 2 It is essentia...

Page 11: ...t Supply Pressure on the gas control valve located behind the access door and through the access hole in the control panel 8 Light the Pilot Burners Refer to the Operation section Lighting the Pilot Burners 9 Check the pilot flame size Re adjust if required using the pilot adjusting screw See Fig 2 overleaf and as shown in the Gas Conversion and Specifications section Pilot Burner Flame Adjustment...

Page 12: ...thermostat to 180 C Light the pilot burners and turn on the main burners in accordance with Operation Instructions found in this manual c The calibration of the thermostat should be checked once the oil is up to temperature If a discrepancy is found the thermostat calibration should be referred to the supplier d Ensure that each operator has been instructed in the areas of correct lighting operati...

Page 13: ... main burners and pilot burners Single tank models fitted with a single gas controller and additional flame failure valve to control both main burners and pilots Twin tank model fitted with twin gas controllers which work independently for each burner Fryers feature an Over Temperature Safety Cut Out system with Full Flame Failure Safety Controls Snap action thermostat sensitive to changes in oil ...

Page 14: ... Tank GT60 Controls Left Right Piezo Igniters Gas Control Valve R Hand Tank Gas Control Valve L Hand Tank Thermostat Control Knob Gas Control Valve Left Right Piezo Igniters Flame Failure Valve Fig 5 Thermostat Control Knobs L R Hand Tanks Fig 4 ...

Page 15: ...ening is just liquefied Do not bring up to high temperature as handling of hot shortening is dangerous If pre melting of shortening is not possible then the shortening should be cut in pieces and packed down into the tank Bringing the shortening up to frying temperature when not pre melting should be done in two stages WARNING DANGER OF FIRE EXISTS IF THE OIL LEVEL IS BELOW THE MINIMUM LO INDICATE...

Page 16: ...the pilot burners can be lit 2 Check that the gas supply is turned on at the mains supply 3 Open the access door at the front of the appliance to access the control panel 4 Rotate the gas control knob to the position marked PILOT and hold depressed 5 At the same time hold the flame failure button depressed 6 Depress the right hand piezo igniter until the right hand pilot ignites 7 Continue holding...

Page 17: ... the oil shortening 3 BLUE SEAL FAST FRI fryers feature a thermostat which is accurate to 1 C 4 The temperature can be set from 145 C to 195 C although we do not recommend any food to be cooked above 190 C 5 To set the operating temperature simply turn the thermostat to the desired setting 6 Main burners will operate automatically to maintain this temperature 7 In order to obtain the best results ...

Page 18: ...ve them within a minute or two after they are taken from the fryer Fried foods should never be held Frying Temperature Guide and Care of Frying Medium Summary of Practical Care of Frying Fats and Oils Fats and oils are unstable compounds Even the best oils and fats will break down to some extent in the fryer There are a number of causes of frying mediums ceasing to be edible Heat and moisture are ...

Page 19: ... Pieces Large Pieces 175 185 160 170 8 10 14 16 Chops Cutlets 165 175 5 8 Fish Battered Breaded 170 175 1 5 Prawns Shellfish 170 175 1 5 Doughnuts Cake type Yeast raised 185 190 175 180 2 2 Fritters 175 185 3 5 Vegetables 185 190 2 3 Potato chips Blanch Fry 165 190 3 4 3 4 French Fries Medium Shoe string 190 190 3 4 3 4 Should any abnormal operation like ignition problems abnormal burner flame bur...

Page 20: ...ocking slide on valve handle Fig 7 to release valve b While holding the locking slide in the withdrawn position rotate the handle anticlockwise Fig 8 to open the valve c When the valve is closed the locking slide will drop down over the locking valve to prevent accidental opening of the valve as shown in Fig 7 Cleaning and Maintenance CAUTION Always turn off the gas and electrical supply at the ma...

Page 21: ...adle or small pan with a handle and dip into the hot frying medium from the receptacle and pour around the sides and bottom of the tank to wash out crumbs and particles adhering to the tank 10 Continue to dip and pour until all crumbs are washed down and into the filter bag 11 Open the drain valve fully and check for any particles or crumb residue lodged in the valve Clean out with a stiff nylon b...

Page 22: ... proves unsuitable for the cleaner being used 7 Rinse the tank thoroughly with water drain and dry 8 Refill the tank with new filtered frying medium Stainless Steel Surfaces a With the tank s drained cleaned and dried as shown above clean the exterior surfaces of the fryer with hot water a mild detergent solution and a soft cloth Note that the gas control knobs are a push fit onto the gas control ...

Page 23: ...tatoes are cured correctly Excessive quantities of breading or batter Remove surplus breading or batter Placing food in frying medium direct from the freezer Allow frozen foods to thaw before frying Surplus moisture in and on surface of food Drain and dry foods before frying Frying medium in advanced stages of breakdown Discard old frying medium and refill the fryer with new medium Use of dripping...

Page 24: ...of oil Check the setting of the thermostat with a Mercury In Glass thermometer or thermocouple Rapid breakdown of oil Use stable frying oil Use of unrefined oils Dripping smokes at lower temperature than refined and deodorised oils Darkening of oil Presence of salt on the food Salt foods after frying and away from the fryer Foods dipped in batter high in egg yolk Reduce egg content of the batter r...

Page 25: ...urner If overtemp is operating OK the pilot should now stay alight Check the oil temperature if the oil is cold disconnect the thermocouple from the gas control while holding in the control knob in the pilot position and using a multimeter measure the millivolts being generated between the thermocouple end and earth place other probe of multimeter on body of gas control With the thermocouple hot m...

Page 26: ... for the main burner is in the Off position Check thermostat setting is correct and gas control knob is in the On position Thermostat leads from gas control broken or damaged Thermostat not working Remove thermostat leads from gas control and check continuity through thermostat i e check thermostat is calling for heat If not check the calibration of the thermostat If all are satisfactory then chec...

Page 27: ...THERMOPILE L H PILOT T C R H PILOT CROSS LIGHTING T C FLAME FAILURE VALVE SIT M1 A MAIN GAS CONTROL SIT NOVA 820mV GT60 Fryer Single Tank THERMOPILE IGNITION TP TH OVER TEMP THERMOSTAT TH TP MAIN GAS CONTROL SIT NOVA 820mV FLAME FAILURE VALVE SIT M1 A T C IGNITION R H PILOT T C L H PILOT ...

Page 28: ...ing Schematics GT46 Fryer Double Tank TH TP TH TP MAIN GAS CONTROL SIT NOVA 820mV MAIN GAS CONTROL SIT NOVA 820mV PILOT PILOT T C THERMOPILE TC THERMOPILE IGNITION IGNITION TP TH TH TP OVER TEMPS THERMOSTATS ...

Page 29: ...ns the appliance will be used in Recommended Gas Hose Assembly Specification AS NZS 1869 Class B or D compliant or equivalent that meets the following requirements 1 Ensure that the gas supply has been turned off 2 Open the front door of the unit to access the main burner and pilot burner injectors 3 Connect a manometer to the upper test point Line Pressure on the gas control valve located through...

Page 30: ...t burner and re connect the gas supply tube to the pilot burner 4 Refit the piezo igniter electrode to the mounting bracket and tighten hand tight Gas Controller NOTE For Twin Tank Fryers only the units will be fitted with 2 gas controllers These controllers operate independently of each other The gas regulators and pilot adjustment will need to be carried out separately for each gas controller Ma...

Page 31: ...demand NOTE Insufficient gas supply line capacity indicated by the operating pressure drop during the maximum gas supply demand is NOT ACCEPTABLE and may invalidate the manufacturers warranty for this appliance Turn OFF the main burners at the gas control knob Turn OFF the main gas supply Gas Type Identification Label On completion of the gas conversion replace the gas type identification label lo...

Page 32: ...o the Gas Conversion and Specification Section for further details Natural Gas G20 Propane G31 Main Burner Injectors Ø 3 10 mm Ø 1 90 mm Pilot Burner Injectors 0 45 0 30 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure 0 98 kPa 9 8 mbar 2 50 kPa 25 mbar Supply Pressure 20 mbar 37 mbar Natural Gas LP Gas Propane Main Burner Injectors Ø 3 10 mm Ø 1 90 mm Pilot Burner Inj...

Page 33: ...30 UK Only 018972 Pilot Injector Natural Gas G20 0 45 UK Only 018089K Gas Control Kit 018095 Piezo H T Lead 227508 Piezo Ignitor 022575 Burner Kit 018145 Thermostat Knob 018021 Thermoswitch 018022 Overtemperature Thermostat General 018019 Basket 227856 Door Magnet 227449 Door Handle GT45 GT46 227459 Door Handle GT60 018358 Drain Valve 018147 Drain Extension 018176 Drain Stick 228576 Basket Tray GT...

Page 34: ... Conversion Kits Accessories Optional 228793 450 mm Fryer Plinth Kit 228794 600 mm Fryer Plinth Kit Model Gas Type to Convert to Australia New Zealand Only UK Only Nat Gas LPG Nat Gas LPG GT45 GT46 GT60 231963 231962 231967 231966 ...

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