Blue Seal GP8120G, Installation And Operation Manual

Page 1: ...00G GP8120G Date Purchased Serial Number Dealer Service Provider 228676 17 I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l For use in GB IE GPL8600G GPL8900G GPL8120G g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n ...

Page 2: ...en Road Downview Ontario M3J1Z5 Toll Free 800 263 1455 Ph 416 631 0601 Fax 416 631 0315 info servecanada com www servecanada com www moffat com NEW ZEALAND Christchurch Auckland Moffat Limited Moffat Limited PO Box 10 001 4 Waipuna Road 16 Osborne Street Mt Wellington Christchurch Auckland Ph 03 389 1007 Ph 09 574 3150 Fax 03 389 1276 Fax 09 574 3159 AUSTRALIA Victoria New South Wales Moffat Pty L...

Page 3: ...itting Rear Rollers Gas Connection Commissioning Operation 13 Operation Guide Description of Controls Lighting the Pilot Burner Lighting the Main Burner Turning Off the Main Burner Pilot Re Setting the Overtemp Device Cleaning and Maintenance 16 Routine Maintenance After Each Use Daily Cleaning Weekly Cleaning Fault Finding 19 Gas Conversion and Specifications 20 Conversion Procedure Gas Specifica...

Page 4: ...S THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE WARNING INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT LOCATION THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER WARNING GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF FIRE THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED IT I...

Page 5: ...ystem and fitted with aluminised steel burners with full pilot and flame failure protection and piezo ignition It uses a 20mm thick griddle plate with the option of either ribbed or chromed mirror plate options All UK models and optional Non UK models are fitted with an overtemp device which isolates the gas supply to the burners should the gas control system or thermostat malfunction thus prevent...

Page 6: ...rom the rear and 655 mm from the floor and is reached from beneath the appliance Refer to the Dimensions section Connection is BSP male For all other models For the Refrigeration Cabinet Specifications refer to the Refrigeration Cabinet Installation and Operation Manual supplied with the appliance Natural Gas G20 Propane G31 GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G Heat Input nett 13 3 kW 2...

Page 7: ...nsions GP L 8600G B GP L 8900G B GP L 8120G B Bench Models Rating Plate Location for this option R R g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n ...

Page 8: ...s GP L 8600G CB GP L 8900G CB GP L 8120G CB Cabinet Base Models Rating Plate Location for this option R R g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n ...

Page 9: ...ns GP L 8600G LS GP L 8900G LS GP L 8120G LS Leg Stand Models R Rating Plate Location for this option R g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n ...

Page 10: ...sions GP L 8900G RB GP L 8120G RB Refrigeration Base Models Rating Plate Location for this option R R g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n g p d s u n w a y i n f o c o m c n ...

Page 11: ...coating from the exterior stainless steel panels Check equipment and parts for damage Report any damage immediately to the carrier and distributor Ensure that the 4 adjustable feet are securely fitted Report any deficiencies to the distributor who supplied the appliance Check that the available gas supply is correct to that shown on the rating plate located behind the front control panel and on th...

Page 12: ...plied with each kit Fitting Rear Rollers 1 Raise the appliance from the floor by approx 75mm using suitable lifting equipment i e Palletiser Forklift to allow the rear adjustable feet to be removed 2 Unscrew and remove both the rear adjustable feet from the rear leg housings 3 Fit the rear roller to the rear leg housing and align the screw hole in the side of the rear leg housing with the threaded...

Page 13: ...the appliance with as few tees and elbows as possible to give maximum supply volume 3 Fit the gas regulator supplied into the gas supply line as close to the appliance as possible NOTE The gas pressure regulator provided with this appliance is convertible between Natural Gas and LPG as per the Gas Conversion Section in this manual Ensure the regulator is converted to the correct gas type that the ...

Page 14: ...tructed in the areas of correct lighting operation and shutdown procedure for the appliance This manual must be kept by the owner for future reference and a record of the Date of Purchase Date of Installation and the Serial Number of the Appliance must be recorded and kept with this manual These details can be found on the Rating Plate refer to the Dimensions section for the locations of the Ratin...

Page 15: ...er Re Setting the Overtemp Device Turning Off the Main Burner Pilot Description of Controls Gas Griddle Controls Piezo Igniter with Viewing Hole OFF Position PILOT Burner Temperature Gradient Fig 4 CAUTION This appliance is for professional use and is only to be used by qualified people Only authorised service persons are to carry out installation servicing or gas conversion operations Components ...

Page 16: ...g Lighting the Main Burner 1 Ensure that the pilot burner is alight 2 Rotate the gas control knob anti clockwise to the desired temperature marked on the knob 3 The main burner will now ignite automatically from the pilot burner Turning Off the Main Burner Pilot NOTE DO NOT attempt to rotate the Gas Control Knob anti clockwise back to the O Off position as the Knob and Gas Valve will be damaged 1 ...

Page 17: ...eset button 4 Re connect the piezo igniter leads to the rear of the piezo igniter buttons 5 Refit the front control panel onto the griddle and secure in position with the 2 securing screws 6 Refit the gas control knobs to the gas spindles 7 Attempt to re light the pilot burners as shown above Should the pilot burners still not ignite call a qualified service person to investigate the problem For t...

Page 18: ...olvents or caustic detergents as they could corrode or damage the griddle In order to prevent the forming of rust on the griddle plate Steel Plate ensure that any detergent or cleaning material has been completely removed after each cleaning The appliance should be switched on briefly to ensure that the griddle plate becomes dry Oil or grease should be spread over the griddle surface in order to f...

Page 19: ... rust on the griddle plate ensure that all detergent and cleaning material has been entirely removed after each cleaning process The appliance should be switched on briefly to ensure the griddle plate becomes dry Oil or grease should be spread over the griddle surface in order to form a thin protective greasy film a Remove and clean the grease collection drawer frequently to prevent over spills b ...

Page 20: ...y require a good quality stainless steel cleaner or stainless steel wool Always apply cleaner when the appliance is cold and rub in the direction of the grain c To remove any discolouration use an approved stainless steel cleaner or stainless steel wool Always rub in the direction of the grain d Remove the grease tray and clean with a mild anti bacterial detergent and hot water solution using a so...

Page 21: ...n This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment The fault finding guide in this section is intended to help you correct or at least accurately diagnose problems with your equipment Although this section covers the most common problems reported you may encounter a problem not covered in this section In such instances ...

Page 22: ...rol panel and on the inner face of the right hand panel 6 Replace with the correct size injectors Refer to Gas Specifications Table for injector sizes Pilot Burners 1 To remove the pilot burner injector disconnect the lead to the piezo igniter and unscrew the piezo igniter from the mounting bracket this is precautionary to prevent damage to the igniter 2 Slacken the gas supply tube at the gas cont...

Page 23: ...ntrol valve 2 Remove the gas griddle control panel from the front of the gas griddle by removing the 2 securing screws in the lower corners of the panel 3 Screw the Low Fire screw fully IN and then unscrew by 1 Full Turn of the Low Fire screw Refer to the Gas Specification table at the rear of this section 4 Ensure that the Gas Control Pilot Screw is adjusted to 3 turns out c c w 5 Refit the contr...

Page 24: ...r the gas type to be used Either LP or NAT should be visible on the flank of the pin once re fitted to the cap 4 Screw the cap back into the regulator Gas Type Identification Label On completion of the gas conversion replace the gas type identification label located at the rear of the unit above the gas entry port Low Fire Adjustment The gas control valve is fitted with a maximum flow bypass blank...

Page 25: ...er operation Check the High Fire Burner operation Ensure that all the controls operate correctly Ensure that the operating pressure remains correct 3 Ensure any adjustments done to components that have the adjustments settings sealed e g paint sealed are re sealed NOTE If for some reason it is not possible to get the appliance to operate correctly shut off the gas supply and contact the supplier o...

Page 26: ... 2 10mm 1 80mm 1 70mm Pilot Burner Injector 0 41 0 25 Low Fire Adjustment 1 Full Turn Counter Clockwise from the Fully In Position High Fire Adjustment Maximum Flow Screw Fully In c w Note 1 Operating Pressure 8 5 mbar Note 2 8 2 mbar Note 2 Supply Pressure 20 mbar 37 mbar Gas Regulator Cap Screw 26 mbar Note 2 Natural Gas LP Gas Propane GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G 3 60mm 3 00m...

Page 27: ...593 Pilot Injector Nat 0 41 019594 Pilot Injector LPG 0 25 228531 Regulator RV48CLM Natural Gas LPG convertible BSP female General 228400 Grease Drawer 227850 Leg 150mm Adjustable Flush Stud CB and RB Models 227851 Leg 150mm Adjustable Extended Stud LS Models 227855 Leg 80mm B Models 229674 Rear Roller Assy CB and LS Models 232351 Rear Roller Assy 3 RB Models Griddle Plate Options Replacement Part...

Page 28: ...linth Kit LS and CB Models only 228801 Refrigeration Base 900mm Plinth Kit RB Models only 228805 Refrigeration Base 1200mm Plinth Kit RB Models only Replacement Parts List Models Gas Type to Convert to Australia New Zealand Only Nat Gas LPG Nat Gas LPG GP8600G 232025 232024 232029 232028 GP8900G 232033 232032 232033 232032 GP8120G 232037 232036 232037 232036 UK Only g p d s u n w a y i n f o c o m...

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