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Blue Sky Energy - Solar Boost 1524iX 

 

TABLE OF CONTENTS

 

 

IMPORTANT SAFETY INSTRUCTIONS

................................................................................................................................  2 

 

PRODUCT DESCRIPTION

......................................................................................................................................................  3 

 

Features Omitted in the Solar Boost 1524i ............................................................................................................  3 

 

Part Numbers and Options.....................................................................................................................................  3 

 

OPERATION

 .........................................................................................................................................................................  3 

 

Charge Status Indicator..........................................................................................................................................  3 

 

Auxiliary Output Indicator .......................................................................................................................................  3 

 

Optional Remote Displays......................................................................................................................................  3 

 

Three Stage Charge Control ..................................................................................................................................  3 

  

Bulk 

Charge ...................................................................................................................................  3 

  

Acceptance 

Charge........................................................................................................................  4 

  

Float 

Charge ....................................................................................................................................4 

 

Two Stage Charge Control.....................................................................................................................................  4 

 Equalization............................................................................................................................................................  4 
 Current 

Limit...........................................................................................................................................................  4 

 

Optional Temperature Compensation ....................................................................................................................  5 

 

Maximum Setpoint Voltage Limit............................................................................................................................  5 

 

Maximum Power Point Tracking (MPPT) ...............................................................................................................  5 

 

Panel Temperature and Output Power...................................................................................................................  5 

 

Multiple Charge Controllers On The IPN Network..................................................................................................  5 

 

INSTALLATION

.......................................................................................................................................................................  5 

 

Electrostatic Handling Precautions.........................................................................................................................  6 

 

Battery and PV Voltage ..........................................................................................................................................  6 

 

Selecting PV Modules ............................................................................................................................................  6 

 

As Shipped Factory Default Settings......................................................................................................................  6 

 Equalize 

Enable .....................................................................................................................................................  6 

 

Battery Temperature Sensor..................................................................................................................................  6 

 

Battery and PV Wiring ............................................................................................................................................  7 

 Auxiliary 

Output ....................................................................................................................................................... 7 

 

 

Auxiliary Battery Charge ................................................................................................................  8 

  

Load 

Controller...............................................................................................................................  8 

 

 

Dusk-to-Dawn Lighting Control ......................................................................................................  8 

 

Installing a Multi-Controller System........................................................................................................................  8 

  

IPN 

Network Address.....................................................................................................................  9 

 Mounting.................................................................................................................................................................  9 

 

TROUBLESHOOTING GUIDE

................................................................................................................................................10 

 

SPECIFICATIONS

...................................................................................................................................................................11 

 

ONE YEAR LIMITED WARRANTY

.........................................................................................................................................11 

 

TABLES AND FIGURES 

 

Table 1 

Charge Status Indicator .................................................................................................................  3 

 

Table 2 

Maximum Conductor Length - 3% Voltage Drop..............................................................................7 

 

Figure 1 

Front Panel Indicators....................................................................................................................  4 

 

Figure 2 

Factory Charge Voltage Setpoint -vs.- Battery Temperature.........................................................  5 

 

Figure 3 

Setup and Wiring Diagram.............................................................................................................  7 

 

Figure 4 

Auxiliary Output Wiring...................................................................................................................  8 

 

Figure 5 

IPN Network Wiring........................................................................................................................  9 

 

Figure 6 

Detailed Dimensional Drawing.......................................................................................................  9 

Summary of Contents for SOLAR BOOST 1524iX

Page 1: ...ING PHOTOVOLTAIC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODEL SB1524iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2011 430 0029 B ...

Page 2: ...rk 5 INSTALLATION 5 Electrostatic Handling Precautions 6 Battery and PV Voltage 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 7 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING GU...

Page 3: ...ng a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell or 24V 12 cell flooded or sealed type lead acid chemistry batteries within the range of 10 to 5 000 amp hours Follow battery manufacturers charging recommendations when considering this unit for use with other battery ch...

Page 4: ...displays If net battery charge current is greater than 3 to 5 amps per 100 amp hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge CHARGE STATUS INDICATOR CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL OFF CHARGE OFF CONTINUOUSLY ON BULK 70 FULL BLINKING 1 SEC ON 1 SEC OFF ACCEPTANCE 70 95 FULL BLINKING 0 2 SEC ON 1 SEC OFF ...

Page 5: ... SB1524 can perform automatic equalization alone or manual equalization via the IPN ProRemote Equalization is essentially a controlled overcharge which applies a relatively high voltage to bring all battery cells up to the same specific gravity and eliminates electrolyte stratification by heavily gassing the battery While equalization parameters are adjustable with the IPN ProRemote factory defaul...

Page 6: ...n the unit is operating at high power When mounted vertically as described in the installation section the unit can deliver full output in an ambient temperature of up to 50 C 122 F If an over temperature condition exists the unit will shut down and the Charge Status Indicator will display an OFF condition The 1524 does not include a digital type temperature sensor and will always show the heatsin...

Page 7: ...e very different consider using a separate charge controller for each module type to obtain the best MPPT current boost performance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Nominal Battery Voltage Automatic Current Limit Maximum PV Power STC Maximum PV Isc STC...

Page 8: ...to 2 1 in lb 0 24 nm DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 12 VOLT SYSTEM 16A FEET METERS 24 VOLT SYSTEM 12A FEET METERS 12 AWG 8 0 2 4 21 4 6 6 10 AWG 12 8 4 0 33 8 10 4 8 AWG 20 2 6 2 53 8 16 4 6 AWG 32 4 9 8 85 6 26 0 4 AWG 51 0 15 6 136 2 41 4 TA...

Page 9: ...d to setup and enable lighting control Refer to IPN ProRemote operators manual for lighting control setup instructions Variable time settings are available to turn lighting ON after Dusk Post Dusk timer and or ON before Dawn Pre Dawn timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk or Pre Dawn timers are set to a time value t...

Page 10: ...roller must be set to address 0 zero to serve as the master The other controllers must be set to address 1 7 with no two controllers set the same The 1524 requires that a jumper be soldered across location A2 to select addresses 4 through 7 IPN NETWORK ADDRESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON O...

Page 11: ... charged and battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not b...

Page 12: ... Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years subject to the conditions set forth below 1 This limited warranty is extended to the original consumer purchaser of the product and is not extended to any other party 2 The limited warra...

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