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Installation and Operation Manual  

 

IMPORTANT SAFETY INSTRUCTIONS 

 

This manual contains important instructions for Model  SB1524iX 

SAVE THESE INSTRUCTIONS 

 

1.  Refer installation and servicing to qualified service personnel. High voltage is present inside unit. Incorrect installation or use may result in risk of electric shock 

or fire. No user serviceable parts in this unit. 

 

2.  To reduce the risk of electric shock, fire or personal injury, the following symbols are placed throughout this manual to indicate dangerous conditions, or 

important safety or operational instructions. 

 

WARNING 

CAUTION 

IMPORTANT 

 

 

 

 

 

 

)

 

Indicates dangerous conditions or electric 

shock potential. Use extreme caution. 

Indicates items critical to safe installation or 

operation of the unit. 

Follow these instructions closely for proper 

operation of the unit 

 

3. PERSONAL 

PRECAUTIONS 

a)  Working in the vicinity of lead-acid batteries is dangerous. Batteries produce explosive gasses during normal operation. 
b)  To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend 

to use in vicinity of battery. 

c)  Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery. 
d)  Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes. 
e)  Wear complete eye protection and clothing protection. Avoid touching eyes while working near battery. 
f)  If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at 

least 15 minutes and get medical attention immediately. 

g)  NEVER SMOKE or allow a spark or flame in vicinity of battery. 
h)  Be extra cautious to reduce risk of dropping metal tool onto battery. It might spark or short circuit battery or other electrical part that may cause explosion. 
i)  Remove personal metal items such as rings, bracelets and watches when working with a lead-acid battery. A lead-acid battery can produce a short circuit 

current high enough to weld a ring or the like to metal, causing a severe burn. 

j)  Remove all sources of power, photovoltaic and battery before servicing or installing. 

 

4.  CHARGER LOCATION & INSTALLATION 

a)

 

This unit is designed to charge 12V (6-cell) or 24V (12-cell) flooded or sealed type lead-acid chemistry batteries within the range of 10 to 5,000 amp-
hours. Follow battery manufacturers charging recommendations when considering this unit for use with other battery chemistry. 

b)

 

This unit employs components that tend to produce arcs or sparks. NEVER install in battery compartment or in the presence of explosive gases. 

c)

 

This unit must be installed and wired in accordance with National Electrical Code, ANSI/NFPA 70. 

d)

 

Over current protection for the battery must be provided externally. To reduce the risk of fire, connect to a circuit provided with 25 amperes maximum 
branch-circuit over current protection in accordance with National Electrical Code, ANSI/NFPA 70. 

e)

 

Over current protection for the auxiliary load control output or auxiliary battery charge output must be provided externally. To reduce the risk of fire, 
connect to load or auxiliary battery with 25 amperes maximum over current protection in accordance with National Electrical Code, ANSI/NFPA 70. 

f)

 

Insure that unit is properly configured for the battery being charged. 

g)

 

This unit is not water tight. Do not expose to rain, snow or excessive moisture. 

h)

 

Insure all terminating connections are clean and tight. Battery, PV and Auxiliary Output terminals are to be tightened to 9 in-lb (1 nm). IPN Network and 
battery temperature sensor compression terminals are to be tightened to 2.1 in-lb (0.24 nm).  

i)

 

Do not connect to a PV array capable of producing greater than 16A short circuit current for 12V systems, or 12A short circuit for 24V systems. Limit 
input short circuit current to 6A if the 24V input 12V output mode is used or 8A if the 18V input 12V output mode is used. 

j)

 

This unit is not provided with a GFDI (ground-fault detector/interrupter) device and must be used with an external GFDI device as required by Article 690 
of National Electrical Code for the installation location. 

 

5.  PREPARING TO CHARGE 

a)

 

Never charge a frozen battery. 

b)

 

Be sure battery is mounted in a well ventilated compartment. 

c)

 

Add distilled water in each cell of a lead-acid battery until battery acid reaches level specified by battery manufacturer.  

Summary of Contents for SOLAR BOOST 1524iX

Page 1: ...ING PHOTOVOLTAIC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODEL SB1524iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2011 430 0029 B ...

Page 2: ...rk 5 INSTALLATION 5 Electrostatic Handling Precautions 6 Battery and PV Voltage 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 7 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING GU...

Page 3: ...ng a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell or 24V 12 cell flooded or sealed type lead acid chemistry batteries within the range of 10 to 5 000 amp hours Follow battery manufacturers charging recommendations when considering this unit for use with other battery ch...

Page 4: ...displays If net battery charge current is greater than 3 to 5 amps per 100 amp hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge CHARGE STATUS INDICATOR CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL OFF CHARGE OFF CONTINUOUSLY ON BULK 70 FULL BLINKING 1 SEC ON 1 SEC OFF ACCEPTANCE 70 95 FULL BLINKING 0 2 SEC ON 1 SEC OFF ...

Page 5: ... SB1524 can perform automatic equalization alone or manual equalization via the IPN ProRemote Equalization is essentially a controlled overcharge which applies a relatively high voltage to bring all battery cells up to the same specific gravity and eliminates electrolyte stratification by heavily gassing the battery While equalization parameters are adjustable with the IPN ProRemote factory defaul...

Page 6: ...n the unit is operating at high power When mounted vertically as described in the installation section the unit can deliver full output in an ambient temperature of up to 50 C 122 F If an over temperature condition exists the unit will shut down and the Charge Status Indicator will display an OFF condition The 1524 does not include a digital type temperature sensor and will always show the heatsin...

Page 7: ...e very different consider using a separate charge controller for each module type to obtain the best MPPT current boost performance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Nominal Battery Voltage Automatic Current Limit Maximum PV Power STC Maximum PV Isc STC...

Page 8: ...to 2 1 in lb 0 24 nm DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 12 VOLT SYSTEM 16A FEET METERS 24 VOLT SYSTEM 12A FEET METERS 12 AWG 8 0 2 4 21 4 6 6 10 AWG 12 8 4 0 33 8 10 4 8 AWG 20 2 6 2 53 8 16 4 6 AWG 32 4 9 8 85 6 26 0 4 AWG 51 0 15 6 136 2 41 4 TA...

Page 9: ...d to setup and enable lighting control Refer to IPN ProRemote operators manual for lighting control setup instructions Variable time settings are available to turn lighting ON after Dusk Post Dusk timer and or ON before Dawn Pre Dawn timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk or Pre Dawn timers are set to a time value t...

Page 10: ...roller must be set to address 0 zero to serve as the master The other controllers must be set to address 1 7 with no two controllers set the same The 1524 requires that a jumper be soldered across location A2 to select addresses 4 through 7 IPN NETWORK ADDRESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON O...

Page 11: ... charged and battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not b...

Page 12: ... Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years subject to the conditions set forth below 1 This limited warranty is extended to the original consumer purchaser of the product and is not extended to any other party 2 The limited warra...

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