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Blue Sky Energy - Solar Boost 1524iX 

 

PRODUCT DESCRIPTION

 

 

 

Solar Boost™ 1524iX is a 12V or 24V multi-stage 

Maximum Power Point Tracking

 (MPPT) photovoltaic battery charge controller capable delivering up 

to 15 amps  or 20 amps depending on PV modules and battery voltage. An auxiliary output can serve as either a 2A auxiliary battery charger, or as a load 
controller with or without variable Dusk-to-Dawn lighting control. The 1524 includes an IPN Network interface which allows multiple charge controllers to 
communicate with each other and operate as a single charging machine. 

 

 

Through the use of patented MPPT technology the 1524 can increase charge current up to 30% or more compared to conventional controllers. The 

1524’s sophisticated three stage charge control system improves battery performance and life while minimizing battery maintenance. The unit is fully 
protected against voltage transients, over temperature, over current, reverse battery and reverse PV connections. 

 

PART NUMBERS AND OPTIONS 

 

 SB1524iX  ...........Solar Boost 1524iX charge controller 

 IPNPRO-S .......... IPN-ProRemote with required 500A/50mV current shunt 

 IPNPRO  .............IPN-ProRemote display & battery monitor 

 IPNREM ............. IPN-Remote display 

 CS-500  ...............500A/50mV current shunt 

 930-0039-01 ....... Deluxe mounting box, black powder coated 

 930-0022-20 .......Battery temperature sensor 

 

OPERATION 

 

Charge control and MPPT operation are fully automatic. At night when PV power production stops, the PV array is disconnected from the battery to 

prevent unwanted current drain eliminating the need for external blocking diodes. There is a 5 second turn-on delay, and a 45 second turn-off delay. 
 

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 The 1524 operates on battery power, not PV power. A battery must be connected with a minimum voltage of 9V for the unit to 

operate.  

 

 

CHARGE STATUS INDICATOR 

 

 

A charge status indicator is provided on the face of the 1524, and on the optional remote displays. If net battery charge current is greater than  

3 to 5 amps 

per 100 amp-hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge.  

 

CHARGE STATUS INDICATOR 

 

CHARGE STATUS INDICATOR 

CHARGE MODE 

APPROXIMATE CHARGE LEVEL 

OFF CHARGE 

OFF 

 

CONTINUOUSLY ON 

BULK 

<70% FULL 

BLINKING  

 1 SEC ON / 1 SEC OFF 

ACCEPTANCE 

70% - 95% FULL 

BLINKING  

  0.2 SEC ON / 1 SEC OFF 

FLOAT FULLY 

CHARGED 

RAPID BLINKING  

  0.2 SEC ON / 0.2 SEC OFF 

EQUALIZE 

 

 

TABLE 1 

 

AUXILIARY OUTPUT INDICATOR 

 

 

An Auxiliary Output indicator labeled LOAD is provided on the face of the 1524. The indicator will be ON when the auxiliary output is ON providing power to 

a load, or charging an auxiliary battery. Auxiliary Output status can also be viewed on the IPN-ProRemote.  

 

OPTIONAL REMOTE DISPLAYS 

 

 

There are two available remote displays, the low cost IPN-Remote and the full featured IPN-ProRemote. The IPN-Remote is a basic 3-digit low power 

LED type voltage, current and charge mode display without setup or control capability. The full featured IPN-ProRemote provides setup capability and 
enhanced monitoring of charge controllers on the IPN network. It also provides a complete battery system monitor with various amp-hour counters and a highly 
accurate “fuel gage” type battery level indicator.  

 

THREE STAGE CHARGE CONTROL 

 

The 1524 is factory configured for a three stage charging process, Bulk, Acceptance and Float. The three stage charge process provides a somewhat 

higher charge voltage to charge the battery quickly and safely. Once the battery is fully charged a somewhat lower voltage is applied to maintain the battery 
in a fully charged state without excessive water loss. Three stage charge improves battery performance and life while minimizing battery maintenance. 

 

Bulk Charge 

 

The 1524 will be in Bulk charge when battery voltage is below the Acceptance Charge Voltage setpoint. During Bulk the 1524 delivers as much charge 

current as possible to rapidly recharge the battery and drive battery voltage up to the Acceptance Charge Voltage setpoint. 

 

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Summary of Contents for SOLAR BOOST 1524iX

Page 1: ...ING PHOTOVOLTAIC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODEL SB1524iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2011 430 0029 B ...

Page 2: ...rk 5 INSTALLATION 5 Electrostatic Handling Precautions 6 Battery and PV Voltage 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 7 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING GU...

Page 3: ...ng a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell or 24V 12 cell flooded or sealed type lead acid chemistry batteries within the range of 10 to 5 000 amp hours Follow battery manufacturers charging recommendations when considering this unit for use with other battery ch...

Page 4: ...displays If net battery charge current is greater than 3 to 5 amps per 100 amp hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge CHARGE STATUS INDICATOR CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL OFF CHARGE OFF CONTINUOUSLY ON BULK 70 FULL BLINKING 1 SEC ON 1 SEC OFF ACCEPTANCE 70 95 FULL BLINKING 0 2 SEC ON 1 SEC OFF ...

Page 5: ... SB1524 can perform automatic equalization alone or manual equalization via the IPN ProRemote Equalization is essentially a controlled overcharge which applies a relatively high voltage to bring all battery cells up to the same specific gravity and eliminates electrolyte stratification by heavily gassing the battery While equalization parameters are adjustable with the IPN ProRemote factory defaul...

Page 6: ...n the unit is operating at high power When mounted vertically as described in the installation section the unit can deliver full output in an ambient temperature of up to 50 C 122 F If an over temperature condition exists the unit will shut down and the Charge Status Indicator will display an OFF condition The 1524 does not include a digital type temperature sensor and will always show the heatsin...

Page 7: ...e very different consider using a separate charge controller for each module type to obtain the best MPPT current boost performance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Nominal Battery Voltage Automatic Current Limit Maximum PV Power STC Maximum PV Isc STC...

Page 8: ...to 2 1 in lb 0 24 nm DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 12 VOLT SYSTEM 16A FEET METERS 24 VOLT SYSTEM 12A FEET METERS 12 AWG 8 0 2 4 21 4 6 6 10 AWG 12 8 4 0 33 8 10 4 8 AWG 20 2 6 2 53 8 16 4 6 AWG 32 4 9 8 85 6 26 0 4 AWG 51 0 15 6 136 2 41 4 TA...

Page 9: ...d to setup and enable lighting control Refer to IPN ProRemote operators manual for lighting control setup instructions Variable time settings are available to turn lighting ON after Dusk Post Dusk timer and or ON before Dawn Pre Dawn timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk or Pre Dawn timers are set to a time value t...

Page 10: ...roller must be set to address 0 zero to serve as the master The other controllers must be set to address 1 7 with no two controllers set the same The 1524 requires that a jumper be soldered across location A2 to select addresses 4 through 7 IPN NETWORK ADDRESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON O...

Page 11: ... charged and battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not b...

Page 12: ... Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years subject to the conditions set forth below 1 This limited warranty is extended to the original consumer purchaser of the product and is not extended to any other party 2 The limited warra...

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