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Blue Sky Energy - Solar Boost 1524iX 

 

OPTIONAL TEMPERATURE COMPENSATION 

 

 

The charge voltage required by batteries changes with battery temperature. Temperature compensation of charge voltage enhances battery 

performance and life, and decreases maintenance. Automatic temperature compensation can be provided using the optional battery temperature sensor 
(BSE p/n 930-0022-20). The default compensation factor of –5.00mV/

°

C/cell is appropriate for most lead-acid batteries.  

 

FACTORY DEFAULT CHARGE VOLTAGE SETPOINT -VS.- BATTERY TEMPERATURE 

 

 

 

FIGURE 2 

 

MAXIMUM SETPOINT VOLTAGE LIMIT 

 

 

Regardless of setpoint values entered by the user or result from temperature compensation the 1524 will not apply a charge voltage setpoint greater 

than the maximum voltage setpoint limit factory configured to 15.5/31.0V. Note that actual battery voltage may briefly exceed this value by 0.1 – 0.2V as the 
voltage control servo responds to changes in load. 

 

MAXIMUM POWER POINT TRACKING (MPPT) 

 

 

Patented MPPT technology can extract more power and increase charge current up to 30% or more compared to conventional controllers. The 

principal operating conditions which affect current boost performance are PV array temperature and battery voltage. At constant solar intensity, available PV 
voltage and power 

increase

 as PV temperature 

decreases

 but it takes an MPPT controller to access this extra power. When PV voltage is sufficiently high in Bulk 

for MPPT to operate, a 

constant power 

output is delivered to the battery. Since output power is constant a 

decrease

 in battery voltage produces a further 

increase

 

in charge current. This means that the 1524 provides the greatest charge current increase when you need it most, in cold weather with a discharged battery. In 
cool comfortable temperatures most systems see about 10 – 20% increase. Charge current increase can go to zero in hot temperatures, whereas charge current 
increase can easily exceed 30% with a discharged battery and freezing temperatures. For a more complete MPPT description see 

www.blueskyenergyinc.com

.  

 

PANEL TEMPERATURE AND OUTPUT POWER 

 

 

Internal power control devices use the front panel as a heatsink. It is normal for the front panel to become quite warm to the touch when the unit is 

operating at high power. When mounted vertically as described in the installation section, the unit can deliver full output in an ambient temperature of up to 
50

°

C (122

°

F). If an over temperature condition exists, the unit will shut down and the Charge Status Indicator will display an OFF condition. The 1524 does not 

include a digital type temperature sensor and will always show the heatsink to be –55

°

C on the IPN-ProRemote. 

 

MULTIPLE CHARGE CONTROLLERS ON THE IPN NETWORK 

 

 

The IPN network architecture allows multiple charge controllers to operate as a single charging machine. Up to 8 IPN compatible charge controllers 

can reside on a single network and can share a single display and battery temperature sensor. Charge controllers can be added to grow a small system into 
a large system and have this large system operate from the users standpoint as a single charge controller.  

 

INSTALLATION 

 

¾

 WARNING: 

Read, understand and follow the Important Safety Instructions in the beginning of this manual before proceeding. 

This unit must be installed and wired in accordance with National Electrical Code, ANSI/NFPA 70. Over current protection must be 
provided externally. To reduce the risk of fire, connect to a circuit provided with 20A maximum branch-circuit over current protection 
(25A with 12V battery and 12V PV modules) in accordance with National Electrical Code, ANSI/NFPA 70. Do not connect a PV 
array capable of delivering greater than 12A of short circuit current I

SC

 at STC (16A with 12V battery and 12V PV modules). Do not 

connect BAT– and PV– together external to the unit. The unit is not provided with a GFDI (ground-fault detector/interrupter) device 
and must be used with an external GFDI device as required by Article 690 of NEC for the installation location. To reduce risk of 
electric shock, remove all sources of power before installing or servicing. Figures 3, 4 and 5 show generalized connections only and 
are not intended to show all wiring, circuit protection and safety requirements for a photovoltaic electrical system. 

 

 
 

¾

 

CAUTION:

 The 1524 is protected against reverse battery and PV polarity, and swapped PV and battery connections, but will be 

damaged by reverse battery to the PV terminals. Transient voltage lightning protection is provided, but steady state voltage in 
excess of 57VDC on the battery or PV terminals will damage the unit. Damage of either type voids the limited warranty. 

 

 

 

 

 

Summary of Contents for SOLAR BOOST 1524iX

Page 1: ...ING PHOTOVOLTAIC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODEL SB1524iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2011 430 0029 B ...

Page 2: ...rk 5 INSTALLATION 5 Electrostatic Handling Precautions 6 Battery and PV Voltage 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 7 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING GU...

Page 3: ...ng a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell or 24V 12 cell flooded or sealed type lead acid chemistry batteries within the range of 10 to 5 000 amp hours Follow battery manufacturers charging recommendations when considering this unit for use with other battery ch...

Page 4: ...displays If net battery charge current is greater than 3 to 5 amps per 100 amp hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge CHARGE STATUS INDICATOR CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL OFF CHARGE OFF CONTINUOUSLY ON BULK 70 FULL BLINKING 1 SEC ON 1 SEC OFF ACCEPTANCE 70 95 FULL BLINKING 0 2 SEC ON 1 SEC OFF ...

Page 5: ... SB1524 can perform automatic equalization alone or manual equalization via the IPN ProRemote Equalization is essentially a controlled overcharge which applies a relatively high voltage to bring all battery cells up to the same specific gravity and eliminates electrolyte stratification by heavily gassing the battery While equalization parameters are adjustable with the IPN ProRemote factory defaul...

Page 6: ...n the unit is operating at high power When mounted vertically as described in the installation section the unit can deliver full output in an ambient temperature of up to 50 C 122 F If an over temperature condition exists the unit will shut down and the Charge Status Indicator will display an OFF condition The 1524 does not include a digital type temperature sensor and will always show the heatsin...

Page 7: ...e very different consider using a separate charge controller for each module type to obtain the best MPPT current boost performance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Nominal Battery Voltage Automatic Current Limit Maximum PV Power STC Maximum PV Isc STC...

Page 8: ...to 2 1 in lb 0 24 nm DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 12 VOLT SYSTEM 16A FEET METERS 24 VOLT SYSTEM 12A FEET METERS 12 AWG 8 0 2 4 21 4 6 6 10 AWG 12 8 4 0 33 8 10 4 8 AWG 20 2 6 2 53 8 16 4 6 AWG 32 4 9 8 85 6 26 0 4 AWG 51 0 15 6 136 2 41 4 TA...

Page 9: ...d to setup and enable lighting control Refer to IPN ProRemote operators manual for lighting control setup instructions Variable time settings are available to turn lighting ON after Dusk Post Dusk timer and or ON before Dawn Pre Dawn timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk or Pre Dawn timers are set to a time value t...

Page 10: ...roller must be set to address 0 zero to serve as the master The other controllers must be set to address 1 7 with no two controllers set the same The 1524 requires that a jumper be soldered across location A2 to select addresses 4 through 7 IPN NETWORK ADDRESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON O...

Page 11: ... charged and battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not b...

Page 12: ... Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years subject to the conditions set forth below 1 This limited warranty is extended to the original consumer purchaser of the product and is not extended to any other party 2 The limited warra...

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