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Installation and Operation Manual  

 

AUXILIARY BATTERY CHARGE  –  DIP #3 OFF 

 

 

The auxiliary charge function is used to charge an auxiliary battery of the same voltage as the primary battery. If the primary battery is charging in 

Acceptance or Float, up to 2 amps is diverted to the auxiliary battery at the same charge voltage. Auxiliary battery charge is disabled during Bulk or Equalization. 
Use 10 or 12 awg wire to minimize voltage drop and the same 25/20 amp over current protection shown in Table 4. 

 

AUXILIARY OUTPUT WIRING 

 

 

FIGURE 4 

 

LOAD CONTROLLER  –  DIP #3 ON 

 

 

The load controller operates as a high side switch from battery positive. Default settings are for Low Voltage Disconnect (LVD) with ON at V

BAT

 

12.6/25.2V, 

and OFF at V

BAT

 

11.5/23.0V. Adjusting these thresholds requires the IPN-ProRemote as a setup tool. Load ON/OFF operation can also be based battery amp-

hours from full if an IPN-ProRemote is permanently installed. The ON/OFF condition must be valid for 20 seconds before switching will occur. If the higher/lower 
values are reversed the output control logic is inverted. 

 

¾

 WARNING:

. Over current protection for the load control output must be provided externally. Maximum load current and required 

over current protection is specified in Table 4. If the load control is configured to operate based on battery amp-hours from full 
configure ON/OFF voltage thresholds as well. If amp-hour from full data is not available, voltage based operation will resume. 
ON/OFF thresholds must not be set to the same value or improper operation will result. 

 

LOAD CONTROL RATINGS & OVER CURRENT PROTECTION 

 

Nominal  

Battery Voltage 

Maximum Load Current 

Maximum Switched 

Load Power 

Maximum Over Current 

Protection

 

12V 20A 300W 25A 
24V 15A 450W 20A 

 

TABLE 4 

 

DUSK-TO-DAWN LIGHTING CONTROL  –  DIP #3 ON 

 

 

An IPN-ProRemote with software version V2.00 or later is required to setup and enable lighting control. Refer to IPN-ProRemote operators manual for 

lighting control setup instructions. Variable time settings are available to turn lighting ON after Dusk (Post-Dusk timer) and/or ON before Dawn (Pre-Dawn timer). If 
both timers are set to DISABLED (factory default), the lighting control feature is disabled. If either the Post-Dusk or Pre-Dawn timers are set to a time value the 
lighting control feature is enabled. When lighting control is enabled the Load output is controlled by both the normal load control function and the lighting control 
function such that whichever function wants the Load output OFF prevails. 

 

 

Dusk or night time begins when the charge control system turns OFF which occurs when PV module current drops below 

50mA at battery voltage. Dawn 

or day time begins when the charge control system turns ON which occurs when PV module current rises to  

100mA at battery voltage. If the Post-Dusk timer is 

set to 1.0 hour and the Pre-Dawn timer is set to 2.0 hours, lights would turn ON at Dusk, remain ON for one hour, and then turn OFF. Two hours before Dawn the 
lights would again turn ON and remain ON until Dawn. For full Dusk to Dawn lighting set the Post-Dusk timer to 20 hours. When the 1524 first boots it does not 
know when Dawn is expected to occur so the Pre-Dawn control does not operate for the first night. Once a night time period of 4 hours or more is detected this 
night time period is stored and Pre-Dawn control will operate. Each subsequent night time period greater than 4 hours is added to a filtered average of night time. 

 

INSTALLING A MULTI-CONTROLLER SYSTEM 

 

 

A communication link is established between controllers by daisy chaining a twisted pair cable from the IPN Network terminal block, controller to controller 

(A-to-A, B-to-B) as shown in Figure 5. Up to 8 IPN based charge controllers can be connected together in a multi-controller system. Device address 0 (zero) is the 
master and 1 – 7 are slaves. The master controls the charging process and directs the activities of the slaves.  

 
 

 

 

Summary of Contents for SOLAR BOOST 1524iX

Page 1: ...ING PHOTOVOLTAIC CHARGE CONTROLLER INSTALLATION AND OPERATION MANUAL THIS MANUAL INCLUDES IMPORTANT SAFETY INSTRUCTIONS FOR MODEL SB1524iX SAVE THESE INSTRUCTIONS COVERED UNDER ONE OR MORE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2011 430 0029 B ...

Page 2: ...rk 5 INSTALLATION 5 Electrostatic Handling Precautions 6 Battery and PV Voltage 6 Selecting PV Modules 6 As Shipped Factory Default Settings 6 Equalize Enable 6 Battery Temperature Sensor 6 Battery and PV Wiring 7 Auxiliary Output 7 Auxiliary Battery Charge 8 Load Controller 8 Dusk to Dawn Lighting Control 8 Installing a Multi Controller System 8 IPN Network Address 9 Mounting 9 TROUBLESHOOTING GU...

Page 3: ...ng a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12V 6 cell or 24V 12 cell flooded or sealed type lead acid chemistry batteries within the range of 10 to 5 000 amp hours Follow battery manufacturers charging recommendations when considering this unit for use with other battery ch...

Page 4: ...displays If net battery charge current is greater than 3 to 5 amps per 100 amp hours of battery capacity the charge status indicator can provide a rough indication of battery state of charge CHARGE STATUS INDICATOR CHARGE STATUS INDICATOR CHARGE MODE APPROXIMATE CHARGE LEVEL OFF CHARGE OFF CONTINUOUSLY ON BULK 70 FULL BLINKING 1 SEC ON 1 SEC OFF ACCEPTANCE 70 95 FULL BLINKING 0 2 SEC ON 1 SEC OFF ...

Page 5: ... SB1524 can perform automatic equalization alone or manual equalization via the IPN ProRemote Equalization is essentially a controlled overcharge which applies a relatively high voltage to bring all battery cells up to the same specific gravity and eliminates electrolyte stratification by heavily gassing the battery While equalization parameters are adjustable with the IPN ProRemote factory defaul...

Page 6: ...n the unit is operating at high power When mounted vertically as described in the installation section the unit can deliver full output in an ambient temperature of up to 50 C 122 F If an over temperature condition exists the unit will shut down and the Charge Status Indicator will display an OFF condition The 1524 does not include a digital type temperature sensor and will always show the heatsin...

Page 7: ...e very different consider using a separate charge controller for each module type to obtain the best MPPT current boost performance Select PV modules that do not exceed the maximum ratings shown below and preferably produce at least 3A of IMP per 100 amp hours of battery capacity Recommended range of VMP at STC Nominal Battery Voltage Automatic Current Limit Maximum PV Power STC Maximum PV Isc STC...

Page 8: ...to 2 1 in lb 0 24 nm DO NOT connect Bat and PV together outside of the unit or improper operation will result Bat and PV connect together internally MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 12 VOLT SYSTEM 16A FEET METERS 24 VOLT SYSTEM 12A FEET METERS 12 AWG 8 0 2 4 21 4 6 6 10 AWG 12 8 4 0 33 8 10 4 8 AWG 20 2 6 2 53 8 16 4 6 AWG 32 4 9 8 85 6 26 0 4 AWG 51 0 15 6 136 2 41 4 TA...

Page 9: ...d to setup and enable lighting control Refer to IPN ProRemote operators manual for lighting control setup instructions Variable time settings are available to turn lighting ON after Dusk Post Dusk timer and or ON before Dawn Pre Dawn timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk or Pre Dawn timers are set to a time value t...

Page 10: ...roller must be set to address 0 zero to serve as the master The other controllers must be set to address 1 7 with no two controllers set the same The 1524 requires that a jumper be soldered across location A2 to select addresses 4 through 7 IPN NETWORK ADDRESS MASTER SLAVES DIP SWITCH 0 1 2 3 4 5 6 7 JUMPER A2 NO NO NO NO YES YES YES YES 1 A1 OFF OFF ON ON OFF OFF ON ON 2 A0 OFF ON OFF ON OFF ON O...

Page 11: ... charged and battery voltage is high Output during MPPT operation is constant power higher battery voltage reduces charge current increase VMP and available power decrease with increasing PV cell temperature Cooler PV s will produce greater boost It is normal for boost to decrease as PV temperature rises Replace use as is or use different controller for different PV modules Auxiliary battery not b...

Page 12: ... Energy Inc hereinafter BSE hereby warrants to the original consumer purchaser that the product or any part thereof shall be free from defects due to defective workmanship or materials for a period of five 5 years subject to the conditions set forth below 1 This limited warranty is extended to the original consumer purchaser of the product and is not extended to any other party 2 The limited warra...

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