Blueworks BLH Series, Important Safety Instructions Manual

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Page 2: ...day Pump running 24 Hours a day 25 Chlorine Output 6hr cell run time per day at 25 Pump running 20 Hours a day 30 Chlorine Output 6hr cell run time per day at 30 Pump running 15 Hours a day 40 Chlorine Output 6hr cell run time per day at 40 Pump running 12 Hours a day 50 Chlorine Output 6hr cell run time per day at 50 Pump running 8 Hours a day 75 Chlorine Output 6hr cell run time per day at 75 St...

Page 3: ... temperature dirt debris and chemical balance WARNING Always turn unit off when operating any plumbing control valves such as for backwashing water exhaust or during operation of spa or water features if operation restricts water flow to the cell A build up of flammable gases will result in hazardous conditions When install the machine ensure that materials and parts used in the pool are compatibl...

Page 4: ... electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding for US models is provided on the external surface To reduce the risk of electric shock connect the local common bonding grid in the area of the swimming pool spa or hot tub...

Page 5: ...5 P a g e Table of Contents OPERATION Introduction 6 Switches of Control 7 Water chemistry 9 Operation 14 Installation 18 WARRANTY Warranty 22 TROUBLESHOOTING Troubleshooting 27 ...

Page 6: ...ine gas or its dissolved forms hypochlorous acid and sodium hypochlorite which are already commonly used as sanitizing in pools The BLH is designed for residential swimming pool up to 60 000 gallons 230 000 liters The actual amount of chlorination required to properly disinfect the pool depends on the bather s load rainfall air temperature water temperature exposure of the pool to the sun pool sur...

Page 7: ...l AUTO Generally if the BLH is in Auto it will automatically work according to the chlorine output settings SUPER CHLOR The Super Chlor function is the process of temporarily increasing the free chlorine levels in the pool for the ...

Page 8: ...evels Switch to ON It will work 100 remember to back to Auto when you have desired chlorine OFF In OFF the BLH stops outputting chlorine NOTE During the maintenance please turn the power off the circuit breaker The OFF switch is not to be used OUTPUT LEVEL CONTROL Adjust this setting to increase or decrease the chlorine output level percentage ...

Page 9: ...caling and to bring better experience for pool users It is recommended that pool water be professionally tested a minimum of twice per 3 months and adjust the water chemistry in time Remember to tell the pool store service staff that you are using a salt chlorine generator IDEAL CHEMICAL LEVELS Saturation Index The saturation index or the stability index is a numerical value indicating whether or ...

Page 10: ...10 P a g e Ideal Salt Levels Pool Size Use the table below to help determine the amount of salt and pool size The ideal salt level is between 3000 4000 ppm ...

Page 11: ... the pool and run filter and pump at the same time to circulate the water and dissolve the salt Do not pour the salt bag into the water because the chemicals and ink on the bag will Disturb water balance In summer salt may take 24 48 hours to dissolve while in winter it takes longer Fine grain The salt will dissolve faster than compressed tablets In any swimming pool do not add salt directly to th...

Page 12: ...12 P a g e Adding Salt POUNDS and Kg OF SALT NEEDED FOR 3400 PPM ...

Page 13: ... To ensure BLH working well swimming pool stabilizer to protect and extend the life of chlorine generator Use the chart to see how to reach ideal 80 ppm POUNDS and Kg OF STABILIZER CYANURIC ACID NEEDED FOR 80 PPM ...

Page 14: ...e are FOUR factors that you can control Filter time each day amount of salt in the pool the output of chlorine you set and stabilizer level in the water will directly impact the amount of chlorine the BLH will generate When you just begin to set the model it will take you days to find ideal chlorine output you can start at a high setting and then turn down Indicators and Diagnostic Displays ...

Page 15: ...0ppm 500hr cell count down timer is active Once cleaned hold down System Status button 3 5seconds to reset timer for 500hrs HIGH SALT When it is on or flashing BLH is warning that the water salinity is too high to work CHECK SALT When it is on or flashing BLH salinity is too low to work NO FLOW When it is on flow switch detect that there is no flow through the cell If it is flashing the flow is re...

Page 16: ...imming pool After the system runs for a period of time it will eventually need to clean the cells due to the scaling of natural minerals You will be notified by opening CHECK CELL Light When lit cleaning the cell with a cleaning stand is better Important information The frequency of cleaning depends on your water chemistry and water saturation index For most people only need to clean a few times p...

Page 17: ...1 Turn off all power sources of all swimming pool equipment and close the water supply line valve if applicable 2 Unplug the cell cable connecting to the control box 3 Loosen the threaded ring around the joint at the junction of the pool and the pipes To clean the cell with mineral deposits 1 Cleaning stand and adjust the direction of the cell vertically Place on the ground and stabilize to keep i...

Page 18: ... in case there is a 1 5 inch pipe a reducer can be used to fit the system be sure to pay attention to any changes Check each measurement carefully before cutting Mounting the BLH Control Install the control box as close as possible to the pump and filter system For safety reasons please do not install the control box within 10 feet of the edge of the pool and comply with all applicable regulations...

Page 19: ...rol on the bracket Mounting the Flow Switch and Cell Flow switch confirm that the arrows on the flow switch located on the side point in the same direction of water flow The Cell and Flow Switch cables have easy plug in connectors in the control the diagram below for the location of these connections ...

Page 20: ...sting pool pipe size 1 5 inches or 2 inches and discard other unnecessary joints For articulated connections you will also use the included 2 to 1 5 reducer bushing to accommodate the flow switch For 1 installations be sure to pay attention to any new or other measurements before cutting the tube ...

Page 21: ...21 P a g e Overview ...

Page 22: ...ease email BLUEWORKS at Support blueworkspool com Proof of purchase is required This limited warranty is limited to the original purchaser of the BLH system and is not transferable BLH is intended to be used in residential swimming pools and the warranty schedule is as follows One 1 year limited warranty for the BLH and its components During year one 100 Two 2 years limited warranty for the BLH an...

Page 23: ... for commercial use 6 months only Two 2 years limited warranty for residential use but for commercial use 1 year only TERMS OF SALE If after receiving this item you discover that it was not the one you wanted simply return it for a full refund within 30 days You will have to pay for the return shipping charges Refund is void if you have installed used or damaged the item in any way Item must be re...

Page 24: ...date of purchase and is non transferrable 4 The warranty contains the following exclusions O Rings rubber gaskets electrical fuses and circuit breaker components are normal replacement items subject to wear and are excluded from the warranty Product discoloration or any other cosmetic or superficial damage or deterioration regardless of its cause is not covered by this warranty The warranty is not...

Page 25: ...or excessive pressure or stress H Material supplied or workmanship performed by others in the process of installation The liability of Products shall not exceed the repair or replacement of defective items or parts under the referenced limited warranty terms There are no implied warranties of merchantability or fitness for a particular purpose that apply to this equipment Under no circumstances sh...

Page 26: ...rer or authorized agents installers be responsible for consequential special or incidental damage s of any kind including but not limited to personal injury Property damage or damage to or loss of equipment The manufacturer or agents installers are not liable for any other expenses that may be encountered during installation or servicing Authorized agents installers may charge a trip fee for warra...

Page 27: ...he fuse If fuse blow out replace it If the PCB board just be replaced Check the connection of the PCB is right or wrong Check the transformer to see it is good or not NO FLOW light on No flow or too little low Check if pump is connected if use variable speed pump speed up the water flow Keep flow rate at least 25 30 GPM Wrong flow direction Remain the flow direction same as the arrow outside the f...

Page 28: ...hing Check the temperature in the swimming pool is whether too high or too low Check the temperature water temp should be above 55 F less than 122 F Check Salt and Inspect Cell light on Check cell type Match the right cell type with the program If use variable speed pump water flow too slow Speed up the water flow Actual Salinity is less than 2300PPM Add salt ideal salt level 3500 3600ppm Cell is ...

Page 29: ...perature sensor is broken If not replace flow switch with a temperature sensor The cell plates are short circuit because they are not fixed in the housing Change the cell PCB is broken Change the PCB High Salt and Inspect cell light is on Check cell type Match the right cell type with the program Actual Salinity is more than 6500PPM Add water ideal salt level 3500 3600ppm Temperature sensor is bro...

Page 30: ...e 55 F less than 122 F PH not normal the water in alkalinity will influence the chlorine Keep PH 7 2 7 7 Bad water quality has large quantity of microorganism or germ will consume the chlorine Change good quality water With chemistry like Chemical Fertilizers and Pesticides Ensure all chemicals on page 6 are within range ...

Page 31: ...31 P a g e Customer Warranty Phone 1 888 909 0457 Email Support blueworkspool com Hours Monday Thursday 9 30am 4 30pm EST Friday 9 30am 3 30pm EST Closed Saturday Sunday ...