background image

2

        SFU 0156

  Frequency Converter

 

1.

 

Description and Features 

 

 

Operation of 

AC spindles 

and 

BLDC spindles

 

 

 

The frequency converter 

SFU 0156

 allows 

speed frequencies 

up to

 2000Hz/120.000 rpm 

with 

2-pole spindles.

  

 

 

The core of SFU-0156 is a 

digital signal processor

 (DSP) which produces all output parameters 

and collects signals.  

 

 

High-precision sinusoidal

 output signals with a low distortion factor and low deformation 

allow for optimal rotation qualities in AC motors of all operating conditions 

 

 

All parameters like power, voltage and frequency are collected in 

real time

 and are regulated 

by the implemented vector control depending on the load.  

 

 

High 

operating safety:

 All operating conditions like acceleration, operation with nominal 

rotation speed, braking are controlled and critical conditions are intercepted. 

 

 

Short circuit protected 

 

 

on board chopper resistor 

 

 

Protection against excess temperature. 

 
 

2.

 

 Technical Data 

 

Power Supply

Logic:

24V / 0,25 A DC (18V…30V)

Spindle: 

max. 80V / 8A DC    -   pluggable screw terminals 4mm²

Fuses

FS1:

T250mA,   recommended: Littlefuse 0477.500XP

FS2:

T6,  recommended: Littlefuse 0477 06.3XP / SIBA 179200 6,3

Continuous output power

Spindle Connection

4-pin:

U, V, W, PE     -  pluggable screw terminals 4mm²

Output Voltage

depending on the spindle characteristic: max. 52V

Output Current

electronically limited and matched to the corresponding spindle

Output Frequency                                          

,

Control Inputs

Digital In

 

:

Start / Stop  ( 0 / 24V ) "0": 0..7V, "1": 18..24V

Analogue In:

Set Value Rotational Speed (0…10V)

Control Outputs

Digital out

 

:

free configuration: open collector 45V/0,5A

Analogue Out

 

:

Output Load (0…10V)

Operating Status Indicators

Interface

RS232 Interface: 115.200Bd, 8 Data, 1 Stop Bit, No Parity

USB Interface (USB-Mini)

Dimensions (L x B x H mm)

ca. 132 x 111 x 42 mm   (open frame style)

Copper Resistor

47Ohm / 10W

Operating Conditions

5 - 40°C / rel. humidity of air max. 85%

Converter ready:  LED green    /    Error:  LED red

530VA

AC: 2.000 Hz  /  max. 120.000 rpm                                                                                                 
DC: 1.667 Hz  /  max. 100.000 rpm

 
 
 
 

Summary of Contents for SFU 0156

Page 1: ... when it comes to quality BMR GmbH 1 ...

Page 2: ...2 SFU 0156 Frequency Converter ...

Page 3: ...ample for I O Wiring 8 7 Safety Functions 9 4 1 Power Supply Connection SL4 4 4 2 Spindle Connection SL3 5 4 3 Inputs und Outputs SL2 5 4 4 USB Interface 5 4 5 Serial Interface SL5 6 4 6 Adapter Cable 6 5 1 Start and Stop 7 5 2 Set Value of Rotational Speed 7 5 3 Outputs 7 5 4 LED s 8 8 EMC 9 9 Power Supply Set as option 10 10 Remote Control 12 11 Drawing and Mounting 13 12 Other products of BMR G...

Page 4: ...on against excess temperature 2 Technical Data Power Supply Logic 24V 0 25 A DC 18V 30V Spindle max 80V 8A DC pluggable screw terminals 4mm Fuses FS1 T250mA recommended Littlefuse 0477 500XP FS2 T6 recommended Littlefuse 0477 06 3XP SIBA 179200 6 3 Continuous output power Spindle Connection 4 pin U V W PE pluggable screw terminals 4mm Output Voltage depending on the spindle characteristic max 52V ...

Page 5: ...hould be ensured Fluids should be prevented from intruding into the housing If it seems to be happened the converter has to be switched off immediately The ambient air must not use aggressive flammable or electrically conductive substances and should be as free of dust as possible All repairs and maintenance on the converter and the relating accessories must be carried out by skilled personal and ...

Page 6: ...V Voltage return for spindle supply 4 PTC KTY Temp sensor Spindle available at HW V1 1 and to be configured with SFU Terminal V6 25 5 0V 24V Voltage return for controller supply internally connected with PIN3 6 24V max 30V Supply voltage for control logic Fuse FS1 250mAT protected against voltage reversal with Diode D8 NC Version SFU 0156 with onboard 24V logic supply In this version the logic sup...

Page 7: ...load 8 24V 10mA max auxiliary supply 1 internally connected with SL4 6 9 DO1 Output for free configuartion Open Collector1 Converter Ready 10 DO1 Output for free configuartion Open Collector3 Duty Speed reached The scaling of the analog input can be modified as well as the function of the open collector outputs can be defined freely The noted functions are the factory default setup On option a rem...

Page 8: ...Open Collector 1 6 2 GND 7 4 GND 8 6 Analog Out 9 8 24V 1 7 10 2 Open Collector 3 D Sub Pin SL5 Pin Function SL5 1 1 2 3 RxD 3 5 TxD 4 7 5 9 GND 6 2 7 4 8 6 9 8 1 Attention with using and wiring these auxiliary voltages particular care is required and lies under the responsibility of the user These voltages may be used as auxiliary voltage but are not especially fused 24V is directly connected to ...

Page 9: ...analogue value is according the Min Max values of the rotational speed from the spindle characteristice g set values are Min 5 000rpm Max 60 000 This results in a formula for the control voltage u u set value 10V 60 000rpm A voltage of u 0 8V realizes standstill a voltage of 0 8V sets the minimum speed of 5 000rpm and 10V sets the maximum rotational speed of 60 000rpm Another option of the input s...

Page 10: ...switch off because of Error Off blinking internal Error ON blinking STALL Error in startup procedure or load case 6 Example for I O Wiring A successful start of the spindle the analogue voltage at PIN3 as reference for the duty speed hast be higher than the minimum voltage 5 2 With using a potentiometer for dialing the rotational speed it should be wired to 10V so that the required range from 0 10...

Page 11: ...uld be observed during wiring of the equipment The EMC of a machine or device is affected by all connected components motor spindle length and type of cables wiring etc Under certain conditions the use of additional filters can be necessary to maintain the current laws The earth and shield connections of all those devices used in conjunction with the frequency converter should be as short as possi...

Page 12: ...set it is possible to generate the required DC supply voltages for the SFU0156 48V Power Supply for Spindle Voltage Supply Dimension WxHxD in mm 115x50x216 24V DC DC Voltage Converter as separate solution This DC DC voltage converter generates the voltage for the 24V logic supply directly from the spindle voltage It has a wide band input range and a regulated 24V output Dimensions WxHxD mm 20x15x3...

Page 13: ...htung All these works handle with dangerous voltage and have to be carried out by skilled persons only Please verify before connecting that the supply voltage is switched off 24V Green 1 Spindle Connector 48V 0V GND 0V GND Blue 48V Red 1 Spindel connector Spindle and logic supply connector on board 24V logic supply module 1 Cable Colours oft he 24V Voltage Converter ...

Page 14: ...d duty speed can be adjusted with a potentiometer and the converter can be started and stopped with a rocker switch The status of the digital outputs is indicated on LEDs All required voltages are generated within this adapter so the converter can be controlled and tested very easily A quick test and setting into action of the converter becomes possible even without external control signals ...

Page 15: ... it comes to quality BMR GmbH 13 11 Drawing and Mounting For mounting purpose there are 6 nuts with a 3mm thread provided being pressed into the at the bottom side of mounting bracket view from top sideview ...

Page 16: ...nation ring of BMR GmbH this problem belongs to the past Spindles High frequency spindles are essential in today s adaption technology Each application requires a specific solution and many more ONE PRODUCT IS NOT ENOUGH MORE PRODUCTS OF BMR GMBH Optionales Zubehör SFU 0156 Remote Control Als Option ist ein Fernsteuer Adapter zum direkten Anschluss an das I O Interface an der Stiftleiste SL2 verfü...

Page 17: ... when it comes to quality BMR GmbH 15 OUR QUALITY COMMITMENT 100 Made in Germany 100 precision 100 reliability 100 support 100 flexibility Subject to technical alterations January 2017 ...

Page 18: ...16 SFU 0156 Frequency Converter ...

Page 19: ... when it comes to quality BMR GmbH 17 ...

Page 20: ...18 SFU 0156 Frequency Converter ...

Reviews: