BMW E39/2, Installation Instructions Manual

Page 1: ...t SA663 BMW Profession radio with a production date after 09 00 cars without an on board monitor with SA663 BMW Profession radio with a production date after 02 01 cars with an on board monitor after production date 09 01 Technical and electrical knowledge required The installation time is approx 3 0 hours which may vary depending on the condition of the car and the equipment in it Retrofit Instal...

Page 2: ...an on board monitor radio only 8 6 Installation and cabling diagram for cars without an on board monitor radio only 9 7 To install the adapter cable cars without an on board monitor radio 10 8 To install the amplifier cars without an on board monitor radio 12 9 To install the adapter cable cars with an on board monitor radio 13 10 To install the amplifier cars with an on board monitor radio 15 11 ...

Page 3: ...he sound module system is only designed for installation in cars which do not have an audio amplifier for example cars with a hi fi system or Harman Kardon hi fi system Ensure that the cables lines are not kinked or damaged as you install them in the car Additional cables leads that you install must be secured with cable ties Item numbers refer only to the overview drawings and to the texts next t...

Page 4: ...nly the screws are to be reused Remove the boot floor cover or loading aid Remove the wheel arch cover Remove the radio 65 11 030 Remove the spare cover or the rail for the loading aid on the left next to the spare wheel trough Remove the on board tool kit holder and jack Remove the left side section of the backrest Cars with an on board monitor radio only TIS instruction No Print out error memory...

Page 5: ...aling ring for 2 way rear speaker 2x 9 Front woofer 2x 10 2 way rear speaker 2x 11 Sealing ring for front woofer 2x 12 Philips screw 4 8x30 cars without an on board monitor radio only 13 Amplifier holder cars without an on board monitor radio only 14 Insulation piercing connection 4x 15 Insulation for amplifier cars without an on board monitor radio only 16 Spacer sleeve cars without an on board m...

Page 6: ... 0 140 511 3 Parts list 19 Contact part 20 Insulation material for headlining 2x 21 Base holder for amplifier 22 Cap nut 23 Hexagonal screw with washer 4 8x16 24 Expanding nut 25 Cable holder 26 Template cars with an on board monitor radio only BMW Kunden Information 27 20 19 21 23 24 25 26 039 0091 B 22 ...

Page 7: ... new generation radio connection plug on the audio wiring harness X18126 X18805 A3 Cable eyelet 6 mm in diameter brown Cars without an on board monitor radio To the earth post in the footwell on the left Cars with an on board monitor radio To the earth post in the boot on the left X1108 X13016 A4 25 pin socket casing To sound module system amplifier A5 Cable strand red 4 mm2 Cut off crimp on the e...

Page 8: ...pter cable A as shown in the figure and secure it with cable ties When installing the adapter wiring harness A start with branches A1 and A2 Branches A1 and A2 to the radio in the instrument panel Branch A3 to the earth post X1108 in the footwell on the left Branch A4 to the installation site of the amplifier on the A pillar on the left Branch A5 to terminal 30 post above the battery A2 A1 A5 A4 0...

Page 9: ... shown in the figure and secure it with cable ties When installing the adapter wiring harness A start with branches A1 and A2 Branches A1 and A2 to the on board monitor radio on the left hand side of the boot Branch A3 to the earth post X13016 on the left hand side of the boot Branch A4 to the installation site of the amplifier in the boot on the left Branch A5 to terminal 30 post above the batter...

Page 10: ...arness to the terminal 30 post 30 near the battery and secure it with cable ties 18 0 Lay branch A5 red cable strand on the radio amplifier adapter cable along the standard wiring harness to terminal 30 post 30 above the battery see installation and cabling diagram Cut off branch A5 red cable strand crimp on the contact 19 and connect it to the fuse holder B1 on the power supply cable with fuse B ...

Page 11: ...onnection plug 30 on the audio wiring harness 31 and connect them to the new generation radio connection plug A1 on the adapter wiring harness A 0 Connect branch A2 to the new generation radio connection plug 30 0 Affix a rattle guard 4 to a second rattle guard 4 and then affix them to the wiring harness so that the plug connector A2 30 is wrapped in them Tie back plug connector A2 30 0 Connect an...

Page 12: ...0 and press it in the direction indicated by the arrow with a large flat screwdriver 31 until it audibly engages in the amplifier casing 0 Install the amplifier on the A pillar so that the A pillar trim can be installed again without any problems Check the Bowden cable for the bonnet Holes in the body are to be treated with the anti corrosion measures set out in BMW specifications Ensure that the ...

Page 13: ... connection plug 30 on the audio wiring harness 31 and connect them to the new generation radio connection plug A1 on the adapter wiring harness A 0 Connect branch A2 to the new generation radio connection plug 30 0 Affix a rattle guard 4 to a second rattle guard 4 and then affix them to the wiring harness so that the plug connector A2 30 is wrapped in them Tie back plug connector A2 30 0 Connect ...

Page 14: ...dio amplifier adapter cable along the standard wiring harness to terminal 30 post 30 above the battery see installation and cabling diagram Cut off branch A5 red cable strand crimp on the contact 19 and connect it to the fuse holder B1 on the power supply cable with fuse B Screw branch B2 0 8 mm cable eyelet on the power supply cable with fuse B to the screw on point 31 on the terminal 30 post 30 ...

Page 15: ...First connect the adapter cable A to the amplifier Attach the connection plug A4 on the adapter cable A to the plug strip 30 Press the connection plug A4 in the direction indicated by the arrow with a large flat screwdriver 31 until it audibly engages in the amplifier casing Only then may the base holder with the amplifier be installed 0 Push the expanding nuts 24 into the existing holes Insert th...

Page 16: ... into the existing speaker casing 30 and secure it with Philips screws Then affix the foam ring 11 to the edge of the speaker 0 Do not connect the standard tweeter Ensure that the free connection cable is not bent Secure the existing speaker cable to the door trim with cable ties so that the cable cannot hang down loose after the door trim has been installed As you connect the new tweeter ensure t...

Page 17: ...Installation Instructions No 01 29 0 140 511 11 To install the front door speakers 0 0 0 Unclip the sealing cap from the cover 30 Secure the tweeter 6 in the speaker mounting on the cover 30 in the door trim 3 using the supplied Philips screws 3 5x7 3 30 31 6 3 039 0119 B ...

Page 18: ...tal and the headlining the arrow 31 points to the front of the car 0 Connect the 2 way rear speaker 10 to the existing speaker cable 30 The insulation 22 is between the 2 way rear speaker 10 and the headlining Secure the 2 way rear speaker 10 with the existing screws 31 Ensure that the speaker cable is not damaged as you do so 0 The affix the foam ring 23 to the edge of the installed 2 way rear sp...

Page 19: ...ting seal 30 from the speaker grille 31 Cut all the connecting struts between the edges and the outside edge with an angle cutter Remove the inner edge 32 with the struts 0 Place the adjusted speaker grille 30 through the foam ring and place it on the 2 way rear speaker Ensure that the grille engages properly at all points as you do so 30 32 31 039 0123 B 039 0124 B 30 ...

Page 20: ...ncluding work Coding This system cannot be diagnosed and requires no encoding Up to three remote control transmitters 26 can be programmed to operate with one receiver Concluding work Connect battery Conduct a function test Reassemble the car by following the instructions for its dismantling in reverse order Print out error memory ...

Page 21: ...the volume control on the radio may only be adjusted very slightly To prevent damaging the audio system the BMW sound module system is fitted with a delayed switch on system The amplifier does not come into full operation until 2 6 seconds after the radio is switched on Make sure that you inform the customer of this specially when you hand the car back to him Further information on setting the rad...