BMZ Drive Systems V7, Operating Instructions Manual

Page 1: ...BMZ Drive Systems V7 Operating Instructions All manuals and user guides at all guides com a l l g u i d e s c o m ...

Page 2: ...E BMZ Service Center Am Sportplatz 15 17 63791 Karlstein am Main Germany Phone number for E Bike dealers 49 6188 9956 9833 Phone number for technical questions about the drive system 49 6188 9956 680 Fax number 49 6188 9956 699 E Mail cs ebike bmz group com Operating Instructions BMZ Drive Systems V7 Article number 31329 Version 1 1 21 Jun 2017 Subject to change All contents of these instructions ...

Page 3: ...10 2 4 5 Multifunctional display 11 2 4 6 Control elements 11 2 4 7 USB slot 11 2 5 Assembly 11 2 5 1 Mount the New Style display 11 2 5 2 Remove New Style display 12 2 5 3 Mount the Sportive Display 12 2 6 Commissioning 12 2 7 Operation 13 2 7 1 Switching on the E Bike system 13 2 7 2 Switching off the E Bike system 13 2 7 3 Change support level 13 2 7 4 Activate pushing aid 13 2 7 5 Switch the l...

Page 4: ... 6 Operation 21 3 6 1 Switch rechargeable battery on and off 21 3 6 2 Operating modes of the rechargeable battery 21 3 7 Maintenance cleaning and storage 21 3 8 Transport 22 3 9 Waste Disposal 22 3 10 Technical data 22 4 Charger 23 4 1 Safety guidelines 23 4 2 Intended use 24 4 3 Explanation of the figures 24 4 4 Commissioning 24 4 4 1 Connect the charger to the mains supply 24 4 5 Operation 24 4 ...

Page 5: ...of the E Bike system will invalidate the guarantee and warranty Incorrect handling of the system also poses a risk to your safety and others on the road If any unauthorised changes are made to the E Bike system there is a risk of high personal liability costs or even criminal proceedings if the accident is a result of the manipulation Observe all national regulations relating to the approval and u...

Page 6: ...e pushing aid is activated You can ride the E Bike like a normal bike at any time by either switching off the E Bike system or setting the support level to Off see 2 7 2 The same applies when the rechargeable battery is empty Take some time to familiarise yourself with your E Bike system before you use it in normal road traffic Test the various support levels until you feel safe handling this prod...

Page 7: ...e contact an authorised dealer for servicing or repairs to the E Bike 1 7 Inspection On reaching a mileage of 15 000 km the drive belt needs to be replaced by a service centre authorised by BMZ You can obtain information about your responsible service centre from your bicycle dealer 1 8 Transport When transporting a complete E Bike please note the transport information pertaining to the rechargeab...

Page 8: ...84 Dimensions mm 213 x 150 x 128 Weight 3 400 g Rated voltage 36 V DC Type of protection IP56 Max torque 90 N m Continuous rated power 250 W Support up to 25 km h Working temperature range 10 50 C Table 1 Technical data motor All manuals and user guides at all guides com ...

Page 9: ... instructions for future reference 2 2 Intended use The display and control unit is only intended for use with the BMZ E Bike system It serves to display driving and status relevant information and to control the motor 2 3 Explanation of the figures All illustrations are outlines only and details may vary on your E Bike 2 4 Description 2 4 1 Variants The compact Sportive Display is a display and c...

Page 10: ...us is 20 the charging status display will begin to flash If the charging status is 5 the charging status display will disappear In this state the motor support is switched off to ensure that the lights can be used for a further two hours during charging during driving 0 19 100 80 20 39 79 60 40 59 59 40 60 79 39 20 80 99 19 5 100 5 0 Emergency mode motor off 2 4 4 Support levels display Display Su...

Page 11: ...ur bicycle dealer 2 4 6 Control elements 11 On off button 12 Light button 13 Pushing aid button 14 Up rocker 15 Menu touch field 16 Down rocker 2 4 7 USB slot This display has a micro USB slot 17 on the lower side You can charge other devices e g mobile phone using a suitable USB cable 17 Micro USB slot The charging current is 0 5 amps Observe the allowed charging currents of your devices 2 5 Asse...

Page 12: ...splay bracket 1 Disconnect the display from the intermediate cable 2 Turn the New Style display by 45 to the right and remove by lifting upwards 2 5 3 Mount the Sportive Display Motor and battery are mounted Allen screwdriver 2 5 mm 1 Mount the Sportive Display close to the left handle 2 Connect the connector to the motor 2 6 Commissioning You do not need to take any further steps to commission th...

Page 13: ...are reactivated and the E Bike system is available again After two hours in the Active Mode the rechargeable battery switches to the Deep Sleep mode see 3 6 2 There are two ways of completely deactivating the E Bike system Press the On Off button longer 3 s OR Press the LED button on the rechargeable battery longer 3 s The display unit motor and rechargeable battery will be switched off completely...

Page 14: ...sing the Light button 2 7 8 Change the settings on the Sportive Display The Sportive Display can show miles or kilometres 1 Press the Light button for three seconds 2 Set the unit with the rocker Up and Down 3 Press the Light button for three seconds to confirm 2 7 9 Charge external devices via USB Place the display unit into the bracket Open the flap on the USB interface Use a suitable USB cable ...

Page 15: ...n functional displays to an authorised bicycle dealer 2 10 Technical data New Style display 27937 Dimensions mm Display 44 x 62 5 x 8 Control unit 18 x 46 x 19 75 Display range 38 x 50 Weight Display unit 67 g Rated voltage 36 V DC Type of protection IP65 Working temperature range 10 60 C Storage temperature range 20 85 C USB charging voltage 5 V DC USB charging current max 500 mA Lighting Rated v...

Page 16: ... battery from heat e g also from permanent exposure to sunlight fire and submersion into water Risk of burns and fire caused by short circuits Keep small metal objects e g paper clips nails screws keys etc away from the rechargeable battery These could bridge the contacts All warranty claims toward BMZ will become invalid in case of short circuit damage resulting from this Risk of skin irritation ...

Page 17: ...ries 1 and 2 according to the international standard ASTM F2043 13 Standard Classification for Bicycle Usage Category 1 This is a set of conditions for the operation of a bicycle component on a regular paved surface where the tires are intended to maintain ground contact Category 2 This is a set of conditions for the operation of a bicycle that includes Condition 1 as well as unpaved and gravel ro...

Page 18: ...n about this from your cycle manufacturer and your bicycle dealer Always switch the rechargeable battery off before placing it into or removing it from the bracket 3 4 2 Locking and unlocking the rechargeable battery latch 20 Rechargeable battery latch The various assembly variants of the rechargeable battery require various rechargeable battery latch designs You can obtain detailed information ab...

Page 19: ...ible that the cell voltage is too low and the rechargeable battery needs to be charged If at least one but not all LEDs of the charging status display shine the rechargeable battery should be fully charged before it is used for the first time 3 5 2 Charging the rechargeable battery 21 Charging connector 22 Charging connection Only use the charger supplied with your E Bike Only this charger matches...

Page 20: ...LED button The five LEDs on the charging status display 23 show the charging status of the rechargeable battery after pressing the LED button 24 Each LED equates to about 20 capacity All five LEDs will light up when the rechargeable battery is fully charged The charging status of the activated rechargeable battery is also shown on the display of the display unit see 2 4 3 If the capacity of the re...

Page 21: ...e for two hours The Active Mode is activated by pressing the LED button 24 by charging the rechargeable battery or placing the rechargeable battery into the E Bike To minimise the system s internal consumption the rechargeable battery automatically switches to the Deep Sleep Mode after 2 hours in Active Mode if there is no activity and if the display unit is switched off The Deep Sleep Mode is als...

Page 22: ...ons about transportation You can also obtain suitable transport packaging from your dealer 3 9 Waste Disposal Motor display rechargeable battery speed sensor accessories and packaging should be disposed of in an environmentally compatible manner Do not dispose of your E Bike and its components in the household waste system In compliance with the European Directive 2012 19 EU electrical devices tha...

Page 23: ...rcumstances Do not open the charger and only allow it to be repaired by qualified specialists and only using original spare parts Risk of fire if charger overheats during charging do not place the charger on a flammable surface e g paper textiles etc or operate it in a flammable environment Risk of misuse and injuries Children and persons that because of their physical sensory or intellectual capa...

Page 24: ...ins supply Check mains voltage The voltage of the power source must correspond to the details on the type plate of the charger 1 Connect the mains connection cable to the charger 2 Insert the mains supply cable into the socket The LED status display of the charger should now be active The charger is now operational 4 5 Operation 4 5 1 Charging the rechargeable battery Only charge the rechargeable ...

Page 25: ...s display on the rechargeable battery shine see 3 5 3 Be careful if you touch the charger during charging It may become very hot especially when ambient temperatures are high Once the rechargeable battery is completely charged the LEDs will go out The charging process is completed 1 Disconnect the charger from the mains supply 2 Disconnect the rechargeable battery from the charger Then the recharg...

Page 26: ...with the European Directive 2012 19 EU electrical devices that are no longer serviceable and in compliance with the European Directive 2006 66 EG faulty or spent rechargeable batteries batteries must be collected separately and disposed of in an environmentally friendly manner 4 8 Technical data 2 A charger 4 A charger Dimensions mm 140 x 70 x 40 206 x 94 x 61 Weight 475 g 770 g Final charging vol...

Page 27: ...eable battery latch 18 Figure 9 Charging the rechargeable battery example 19 Figure 10 Charging status display 20 Figure 11 Charger 24 5 2 List of tables Table 1 Technical data motor 8 Table 2 Charging status display 10 Table 3 Support level display 10 Table 4 Multifunctional display 11 Table 5 Settings New Style Display 14 Table 6 Technical data display 15 Table 7 Technical data lighting 15 Table...

Page 28: ... Fax 86 755 89775 900 sales bmz group com BMZ Poland Sp z 0 0 Alberta Einsteina 9 44 109 Gliwice Poland Phone 48 32 7842 450 Fax 48 32 7842 451 biuro bmz group de BMZ USA Inc 2656 Lishelle Place Virgina Beach VA 23452 USA Phone 1 757 821 8494 Fax 1 757 821 8499 info bmz usa com www bmz usa com BMZ France S A R L 45 boulevard Vincent Auriol 75013 Paris France Phone 33 0 9 51 00 7579 jean marc brune...