Bodor BCL-B Series, User Manual

Page 1: ...nc com 1 Laser Engraving Cutting Machine BCL B User Manual Jinan Bodor CNC Machine Co Ltd Email sales bodorcnc com Foreign Sales Hot line 86 531 88690051 Address Huaya Industrial Park 1881 in Kanghong Road High Tech Zone of Jinan Shandong China Zip Code 250101 Website www bodorcnc com ...

Page 2: ...on 17 3 1 1 Preparation of area 17 3 1 2 Preparation of operator 18 3 1 3 Preparation of tools 18 3 1 4 Other preparation 18 3 2 Installation Steps 18 3 2 1 Package of laser tube 18 3 2 2 Installation of Laser Tube 19 3 2 3 Installation of Water Chiller 20 3 3 Ground Line Connection 22 IV Light Path Adjustment 23 4 1 Examination before adjustment 23 4 1 1 Orders for Power on off 23 4 1 2 Electrica...

Page 3: ...stallation operation failure removal transport storage maintenance etc Please read the manual carefully if you use the equipment the first time For quick and efficient using this equipment the user should have qualifications as below 1 The user needs to know basic computer professional knowledge and can operate related editing and drawing software such as Coreldraw Photoshop Autocad and so on 2 Th...

Page 4: ... Jinan Bodor CNC Machine Co Ltd www bodorcnc com 4 some aspects We apologize for the inconvenience If you have any suggestions or doubts please log in our website or call us directly Website www bodorcnc com After sales Service 86 531 88270377 ...

Page 5: ...m or anything beam reflected even when wearing laser safety goggles 1 3 Electricity Security Before connecting electricity please check carefully the requirements on the equipment s name plate such as power working voltage and so on Without our permission please don t dismantle electrical apparatus elements on the equipment especially do not touch laser power and laser tube during machine working ...

Page 6: ...er Machine Working Area 0503 500mm 300mm 0605 600mm 500mm 1006 1000mm 600mm 1309 1300mm 900mm 1610 1600mm 1000mm Model Introduction M Mini Machine Serial X Standard Machine Serial B Bed Machine Serial FB Fiber Laser Cutting Machine Serial YB YT High Power Metal Cutting Machine Serial FP BM Fiber Laser Marking Machine Serial Other Attachments U with up down working table F automatic focus fiber gen...

Page 7: ...ck side You can read the relevant information on it It is not accepted for anybody to change or remove this nameplate 2 2 Equipment Composition Due to different models or new updates in products there may be some difference in appearance or some partial detail Specific equipment is subject to final product 2 2 1 Composition of whole set machine A Machine Body B Drive System C Optical System D Cont...

Page 8: ...ries laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 8 Laser Machine Machine Body Drive System Optical System Control System Peripheral Parts Tool Box 2 2 1 1 Machine Body front gantry blade side door front door ...

Page 9: ...er machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 9 2 2 1 2 Drive System Y Axis X Axis foot margin universal wheel guide rail sliding block Y axis belt clean wheel axle seat bearing 24 tooth synchronizing gantry support seat ...

Page 10: ... cathode must be fixed enough Water inlet of the laser tube should be in the lower place and water outlet be in the higher so there won t be any bubble The laser tube socket should be installed with even strength which can just make the tube secure Do not overexert it may crush the laser tube X guide rail X sliding block X belt X motor pinion stand laser head ring belt laser tube socket Y transmis...

Page 11: ...laser outlet Voltage of high tension terminal in laser tube can reach 28KV After powering off there may be strong static electricity in short time Do not touch it with your hand directly in case of accidents reflection mirror laser outlet cathode cable high tension cable high voltage insulation protecting jacket water in reflection mirror socket water flow direction ...

Page 12: ...rking material and laser outlet Then lock the screw to work 2 2 1 4 Control System There may be difference of system because of model nonconformity Detailed information is in accordance with final product Our control system is as below Ruida control system lens cone panhead red dot lens barrel air adjustment valve focus lens reflection mirror focal length block rotate in this direction can tear do...

Page 13: ...r manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 13 RD6442G control panel Ruida board card system Main board DC24V and 5V power filter 60V switch power supply driver ...

Page 14: ...ine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 14 control panel limit switch switch button emergency button USB interface ampere meter 表 potentiomete r U disk interface laser power switch laser tube switch air pump switch exhaust switch ...

Page 15: ...st fun 2 2 1 6 Tool Box Attention Below accessories are matched with Ruida control system Tools may be different in models Detailed accessories are found in toolbox certificate approval data line power line limit switch double sided adhesive Tape high tension adhesive Tape U Disk CD water air tube fork wrench hex wrench shovel blade focus block dimming block ...

Page 16: ...BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 16 Limit switch proximity switch and micro switch micro switch is only used when the machine is with Z axis usage of Shovel usage of focus tool ...

Page 17: ... Installation 3 1 Before Installation 3 1 1 Preparation of area Make sure the area is dry enough And any electromagnetism strong power pollution is air switch main power supply fuse socket to plug water chiller air compressor exhaust fan ground electrode interface water chiller signal line water inlet air inlet nozzle water outlet ...

Page 18: ... sample material etc PS It s better for users customers to learn how to install the machine 3 2 Installation Steps 3 2 1 Package of laser tube 3 2 1 1 package of laser tube In case of damage during transportation or outside force the tube is packed with sponge And two ends of tube are sealed with zip lock bag to prevent the mirror from pollution or scratch Finally the tube is built up with sponge ...

Page 19: ... red high voltage wire lower Voltage End of laser tube Higher Voltage End 3 2 2 1 Firstly use M3 Allen Wrench to take off M4 screw on laser tube bracket and take down the upper part Let the out gate of laser tube lower voltage end face the first reflector and put it softly on the bracket Then fix the upper parts of bracket with screws Connect high voltage wire and water in out tube As picture VIII...

Page 20: ...r with water out in gate of laser machine to make sure the water cycling path Finally connect Signal wire and power line of water chiller After installation of laser tube press button to open it There will be sound of water flow water will fill inside water tube from higher voltage end to lower voltage end Then green light on water chiller flashes It proves water cycle is normal if there is no ala...

Page 21: ...out gate of machine water out gate should be connected with water in gate 3 2 4 Installation of Exhaust Fan Air Pump Installation of Exhaust Fan Firstly use 1 air tube to connect exhaust inlet with machine s suction inlet and fasten it well Then use the other one to connect exhaust outlet and lead it to outside Finally power on As picture below Water lea kage Gate Water in Water out Alarming Line ...

Page 22: ...he other hand it could lower down the temperature for materials in case any fire 3 3 Ground Line Connection The machine has strict requirements for the ground line Power supply system should be according to local safety standard L 220Vfiring line phase line N Zero Line together with phase line to compose machine s power system E Ground Line All electrical parts ground terminal connect with it To m...

Page 23: ...ch Exhaust fan air pump water chiller press metal Close button press Emergency stop switch close Air Switch PS rocker switch is closed when it is in 0 position and 1 for start 4 1 2 Electrical Commissioning After powering on check whether laser head moves normally from the side of control panel whether there is any noise around gantry whether all parts are normally running Please also check whethe...

Page 24: ...ical system mainly consists of laser tube 3 reflectors and 1 focus lens laser head and red cross indication system 1 Laser tube 2 First Reflection Mirror 3 Second Reflection Mirror 4 Third Reflection Mirror 5 Focus Lens 6 Working Material 7 Work Table Laser beam goes through front mirror of laser tube and reflected by first second and third reflector Finally it reaches to the work table after focu...

Page 25: ...s and focused to achieve the best cutting and engraving effect If the light path is not correct it may hurt the laser tube reflection mirror focus lens etc In case is not correct please re adjust it Steps are as below Before light path adjustment height laser beam out gate should be same as that of laser head s round hole The beam from laser tube should be slight on the backside of reflector s cen...

Page 26: ...rst reflector to second reflector press Paulse when the laser head is in the nearest position of first reflector and again press Paulse when it is in the farthest position of first reflector Through adjustment make sure the 2 points are on the same position Upper position fasten NO 1 screw Lower fasten NO 1 and NO 2 screw Left fasten NO 2 screw Right fasten NO 1 and NO 3 screw NO 11 Screw 2 screws...

Page 27: ...User manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 27 No 23 No 21 No 22 No 11 screw Double ...

Page 28: ...e acrylic should be same when laser head is in the nearest and farthest position Upper adjust No 21 screw lower adjust No 22 23 screw Left adjust No 22 screw Right adjust No 21 23 screw If on one point but not in the center of the circle please adjust as below Left right No 11 up down adjust the height of laser tube No 31 screw No 33 screw No 32 screw ...

Page 29: ...human body Please keep away from the laser path when debugging The operator must master the basic knowledge of laser machine put a double sided adhesive tape on the outlet of the laser head take left hand side as left right hand right laser tube side front and people where we stand backside Laser beam spot should be in the center of the outlet Please refer to picture A If not please adjust No 31 3...

Page 30: ...iclockwise the lens cone nut Then move the laser head to the designated spot finally open software to design patterns you need set the processing way speed and power Download and name it then machine could cut or engrave the files as you command Take following picture as a reference V General Operation User Manual Power on the machine before using Connect machine and PC with USB data line 5 1 Inst...

Page 31: ...aser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 31 Click Install then you can get image as below Click English choose Language in English then click Click OK Make sure the USB data line is connected with machine already ...

Page 32: ...ick begin to install the software Then you can get interface as below Click OK OK Finished 5 2 Instructions for machine using Make sure all the parts installed onto machine normally Such as water chiller air pump exhaust fan etc 5 2 1 Read Parameter There maybe different format of software Just for reference ...

Page 33: ...Bodor CNC Machine Co Ltd www bodorcnc com 33 Reading parameter To make sure the vendor parameter and user parameter in the control board are same as software Click file then open vendor setting Input the password rd8888 Enter this interface click read ...

Page 34: ...ne Co Ltd www bodorcnc com 34 In the right side of the software find below image Click user as the following shows then click read Note If change main board or revise parameter you need read parameter first then find the CD U disk parameter then open write parameter ...

Page 35: ...ies laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 35 Find the Named after the machine numbered folder in the CD U disk along with machine After open appear file Click here Named after the machine numbered folder ...

Page 36: ...User manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 36 After open it shows Click here ...

Page 37: ...for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 37 Click user as the following shows according to vendor setting way you operate read open write accordingly And import user parameter ...

Page 38: ...hine Co Ltd www bodorcnc com 38 After importing vendor parameter and user parameter close the software first then open it again You can use software normally 5 2 2 Do simple graphics set the layer Choose in software then make one square block and then revise size ...

Page 39: ... Jinan Bodor CNC Machine Co Ltd www bodorcnc com 39 Click then click in the drawing area So it will appear one dialog box and edit characters then click ok After choose characters then choose layer As the following shows Revise size Revise size ...

Page 40: ...L B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 40 5 2 3 Setting processing method According the cutting material set power speed according to the cutting parameter table Edit characte Layer area ...

Page 41: ...User manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 41 5 2 4 Download file Click DOWNLOAD then named for file and click ok ...

Page 42: ...machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 42 5 2 5 Machine operation 1 On the machine find downloaded file by pressing file button as shown in the picture Click download button Click download button Named for file Click ok ...

Page 43: ...User manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 43 2 After finding named file press Enter button 3 put cutting material well and adjust focal length well ...

Page 44: ...hine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 44 4 find the right place press origin button to frame cutting area Then press start button Then you can see the machine is cutting material as shown in below picture Origin button On off ...

Page 45: ... disk operation Same operations with data line will not be listed again 1 After setting power speed and cutting method click save to u file and shows dialog box Name the name of the file Then click and save Find the file then save it in U Disk Insert U disk to machine interface Save as offline files ...

Page 46: ... Machine Co Ltd www bodorcnc com 46 Click read UDISK file then click confirm button Then click copy to memory click confirm button As the below picture shows Attention if one name of file in memory is same as the name of UDISK copy failed Change the name is ok ...

Page 47: ...User manual for BCL B series laser machine Jinan Bodor CNC Machine Co Ltd www bodorcnc com 47 Now find the copy file in memory then start to process VI Equipment s maintenance 6 1 Daily maintenance ...

Page 48: ...full of recycling water 6 3 Exhaust fan s clean After long term s using of exhaust fan it would accumulate much solid dust which could make exhaust fan produce big noise and it is also not good for eliminating wasted air and smell When it occurs that exhaust fan is not good enough to suck and eliminate air firstly close the power take off air in and out tubes remove dust inside bottom up the exhau...

Page 49: ...path could be skewing we suggest users to test it before everyday working VII CO2 glass laser tube s precautions for use 7 1 Before using please connect the water pump chiller first adopts lower side in and higher side out principle adjust water outlet tube s position guarantee cooling water is full of cooling tube There should be not any bubble inside the laser tube then power on Requirement cool...

Page 50: ...t acceleration on high voltage electrode keep dry Be away from metals as much as possible in case any fire hazard In order to protect high voltage sheath from dust please entangle plastic wrap on it 7 6 During using of laser tube there should be no scale inside laser tube in case to cause water plugging thus affect cooling effect Once there is any scale use 20 diluted hydroelectric acid clean it 7...

Page 51: ...an or change mirrors adjusting light path 2 Mirrors light path is normal then check if water recycling is normal or not if it is not normal Clean or change water pump dredge water tube 3 Water cycling is normal it s may water protector s problem Change water protector 4 If problems remain main board laser power laser tube all possible to lead to this phenomenon Change all part above alternately an...

Page 52: ...serial port engraver s main board s problem Postscript The specification of the final interpretation belongs to Bodor we will do our utmost to ensure the accuracy of the contents of this manual Because the editor is limited there may be something wrong or omissions We all consequences caused thereby does not assume any form of liability We bodor does not undertake direct indirect special incidenta...