BODY BIKE Basic, Instructions For Mechanics Manual

Page 1: ...Instructions for your BODY BIKE Indoor Cycle BODY BIKE I N DOOR CYCLE BODY BIKE Basic BODY BIKE Classic BODY BIKE Classic Stainless Steel B R A K E S Y S T E M L U BRICATION FRE E ...

Page 2: ...lock 15 Trouble shooter 17 Index 17 EQUIPMENT REQUIRED Unpacking Drill bit Drill Bottom Frame 6 mm Allen wrench 13 mm wrench Saddle 14 mm wrench Pedals 15mm pedal wrench Grease Cleaning Tissue paper or cloth Spray bottle with water Soap only washing up liquid Vaseline oil Post Cleaning Cloth Vaseline oil Adjustment Handle 5mm Allen Wrench Screwdriver Steel brush Grease Brush Poly V Belt 10 mm Alle...

Page 3: ...on how to maintain the cycle Over time it will be necessary to replace worn out parts You will find a detailed description and exploded drawings of BODY BIKE s spare parts on our website www body bike When ordering spare parts from the local BODY BIKE distributor please refer to the item number P N no in order to make sure you will receive the correct spare part We recommend that you order origina...

Page 4: ...nt held for Crank system Maximum user weight 150 kg Please note that the max pedal load may be lower Materials Basic version Cast iron Steel and chrome Plastic ABS covers Quality bearings Frame Robot welded powder coated and hardened Classic version Cast iron Stainless steel Plastic ABS covers High quality bearings Frame Robot welded fully galvanized powder coated and hardened Classic Stainless St...

Page 5: ...BODY BIKE spare parts All warranties are cancelled if the cycle has been modified or in any way not used as intended GENERAL INFORMATION Wipe off the cycles after EVERY use ALWAYS loosen all handles and release tension after use The rubber feet should always be adjusted to ensure that the cycle is in level Every other year the rubber feet should be replaced as the rubber hardens and becomes unable...

Page 6: ...Unpacking 7 Handlebar 8 Bottom frame 8 Saddle 9 Pedals 9 ASSEMBLY ...

Page 7: ...he top of the box 2 Remove all the unmounted parts 3 Flatten the box on the floor next to the pallet 4 Loosen the two screws mounting the first cycle to the pallet 5 Lift the cycle off the pallet and place it on the flattened box to spare your floor from getting marks 7 ...

Page 8: ...st and lift the cycle onto the bottom frames see figure 2 Ensure that the holes in the frame match the holes in the bottom frames 3 Put on the spring lock washer and the cap nut and tighten by using a 13 mm wrench see figure 3 4 Unscrew the rubber feet a little Place the cycle in the correct position Turn them up and down until the cycle stands properly and it is in level HANDLEBAR 1 Place the han...

Page 9: ...rds see figure 5 2 Put maximum resistance on the brake so the pedalarm is unable to rotate see figure 6 Figure 7 9 Please note the pedals are marked with R for Right and L for Left side the pedals should always be screwed on in the direction of the handlebar see figure 7 make sure that the hole in the pedal arm is greased when mounting the pedal start mounting the pedal by hand as tools will tight...

Page 10: ...Cleaning After every use 11 Adjustment handles Every 3 months 12 Cleaning the posts Every other week 13 Poly V belt When necessary 14 Replacing the brake block When necessary 15 MAINTENANCE ...

Page 11: ...hing up liquid Remember handlebar and saddle NEVER use alcohol or chemicals To make the cycle look its best use a cloth with a little vaseline oil on all parts except the handlebar and saddle Always make sure that the small hole by the front bottom frame is not blocked and allows water and sweat to exit the frame see figure 8 11 SMALL HOLE Figure 8 BODY BIKE I N DOOR CYCL E ...

Page 12: ... for example a screwdriver 3 Lubricate the internal parts with grease before Figure 9 reassembling the handle Remember to lubricate inside the handle as well 4 Reassemble the handle by inserting the main screw in the handle grip 5 The spring is inserted into the top of the handle and fixed in place with the remaining screw 6 Tighten with a 5mm Allen wrench 7 Add grease to the main screw before mou...

Page 13: ... them clean with an oily cloth see figure 10 If there is a slight sideways play in the front post you can adjust it on both sides of the cycle with the screws marked with an S on figure 10 This adjustment has to be very subtle in order for the post still to be able to move up and down S Figure 10 Please note The posts should be cleaned every other week to keep them in good condition ...

Page 14: ... of the cycle with a 10 mm wrench see figure 12 4 Use a wrench to tighten the counter bolts 3 On the right side the tool should be pulled downwards and on the left side upwards to tighten with a 10 mm wrench 5 The belt should be tightened to approximately 125 kg 229 Hz To measure this a special device can be bought at your local BODY BIKE Distributor SERVICE HATCH 1 2 3 Figure 11 Figure 12 Please ...

Page 15: ... the brake pad will be worn To ensure that the brake pad is correctly mounted it has been pre fitted to the block and it is only possible to purchase the complete brake block To get to the brake block it is necessary to remove the right side cover from the cycle 1 Loosen all the screws in the side cover and remove them as well as the bottle holder 2 Remove the side cover by placing the right pedal...

Page 16: ...in the correct position under the brake see figure 14 6 Fasten the remaining screw furthest away from the block and then make sure that both screws are tightened properly see figure 15 7 Grease should be applied to the cavity on top of the brake block or to the top nut on the brake to ensure a smooth interaction between the two 8 Finally remount the side cover by screwing in the corner screws firs...

Page 17: ...roblems can be identified before they turn critical Adjustment handles 12 Adjustment screw 8 13 Assembly 7 9 Belt 14 Bottom frame 5 8 Brake 15 Cleaning 11 13 Cover 15 Crank warranty 5 Frame 8 Grease 12 Handle 8 9 12 Handlebar 8 Height 4 Information general 5 Length 4 Maintenance 11 16 Manufacturer 4 Mounting 7 9 Patent 4 Pedal 9 Poly V belt 14 15 Post front and seat 13 Product description 4 Rubber...

Page 18: ...CLASSIC FIRST AID KIT Including a range of spare parts for easy replacement of wear and tear parts Item number 97200000 ...

Page 19: ...ool box containing a wide range of tools for maintenance purposes e g the three spanners included in the starter set Item number 92300000 Find spare parts and accessories on our webpage www body bike com BODY BIKE I N DOOR CYCL E ...

Page 20: ...BODY BIKE International A S Pier 6 Nord DK 9900 Frederikshavn Denmark Tlf 45 9843 9696 Fax 45 9843 9688 www body bike com BODY BIKE I N DOOR CYCL E Edition 4 ...