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SADDLE-TAPPING VALVE INSTALLATION ON COPPER TUBE

 

 

CAUTION:

 This saddle-tapping valve is not designed for installation on flex line tubing. 

NOTE:

 State, provincial and local plumbing codes may prohibit use of saddle-tapping valves.

 

 
1. 

CAUTION:

  If no shut off valve is installed under  

 

sink, close main water valve during this Installation. 

 

Locate shut off valves on water lines under sink. To 
identify hot supply pipe and cold supply pipe, turn 
both faucets on and let water run.  As water flows, the 
hot water pipe becomes noticeably warmer. 

 
2. 

CAUTION:

  Do not install feed water assembly on the 

hot  water line. 

 

Turn off cold water supply by closing shut off valve.  
Drain the water line by opening sink faucet. Some 
mixing-type faucets may require hot water supply be 
shut off as well.   

 

NOTE:

  All instructions refer to components shown in  

Figure 3 unless otherwise noted. 
 
3. 

CAUTION:

  Do not turn valve handle before or while  

 

installing saddle-tapping valve. Make sure piercing  

 

lance does not protrude beyond rubber gasket before  

 

installing valve. 

 

Assemble saddle-tapping valve assembly on tube. 

a.  Hold back plate against tube. 

• 

3/8" copper tubing use back plate smaller  

 

radius. 

• 

1/2" copper tubing, use back plate larger  

 

radius 

b.  Hold valve saddle against tubing in a position  
 

directly opposite back plate. 

c.  Tighten screw enough so valve saddle and back  
 

plate are held securely against tube.   

d.  Rotate assembly so tubing connection is aligned 

toward RO Module feed port. 

e.  Tighten screw firmly.  Do not crush tube. 
 

4.  Connect source water feed tubing to valve body  
 

using compression fitting. 

a.  Slide nut and sleeve onto tubing (in that order). 

b.  Install insert into plastic tubing.

 

c.  Install tube with insert and sleeve into valve body. 

d.  Thread compression nut onto valve body, tighten. 

 
5.  Turn saddle-tapping valve handle clockwise until it is  
 

firmly seated and piercing lance is fully extended. 

6. 

CAUTION:

  Supply line is pierced and valve is closed. 

 

Do not open valve until system is activated (See   

       Activating the System, page 9). 
 
 

Turn on cold water supply.  Check saddle-tapping 
valve installation for leaks.  Allow water to run from 
faucet for a few minutes to clear any debris in the line  

 

caused by installation. 

 

NOTE:

  If flow from sink faucet is reduced, clean 

faucet aerator. 

EXISTING 1/2" 
COPPER TUBING
HOUSEHOLD
COLD WATER LINE

REVERSIBLE
BACK PLATE

COMPRESSION
NUT

TUBING TO MODULE
(1/4" WHITE TUBING

SLEEVE

INSERT

VALVE HANDLE

TIGHTENING
SCREW

STEM SEAL NUT

VALVE SADDLE

SMALLER RADIUS

LARGER RADIUS

VALVE BODY

 

 
Figure 3: 

Saddle-Tapping Valve Assembly  

 

 

 

P/N 92276 installed on  

 

 

 

1/2” Copper Tubing 

 
7.  Trim ¼” white tube to desired length. Install ¼” white 

tube into ¼” white collet as shown in Figure 1.A (page 
111). 

 

 
 

ADDITIONAL POINT OF USE CONNECTION

 

NOTE:

  Icemakers typically use 1/4" tubing as feed line. Use a reducing union for this connection. 

NOTE: 

Reduce the 3/8” line to 1/4” as close as possible to the additional point-of use device to minimize flow loss.  

 
1.  To connect an additional point of use (icemaker, extra 

faucet in wet bar and/or another use for treated water), 
place a "tee" connector in 3/8" blue line between 
faucet and RO Module. 

 

2.  Connect "tee" to point-of-use with 3/8" blue tubing.  
 

Connect tubing to point-of-use.   

 

Connector requirements are based on type of  

 

delivery device i.e., a typical icemaker uses  

 

3/8" x 1/4" reducing union.

 

Summary of Contents for BG-Pure

Page 1: ...BG Pure OWNER S GUIDE ADVANCED REVERSE OSMOSIS WATER FILTER SYSTEM This model is tested and certified by WQA against NSF ANSI 58 for the reduction of TDS 4VTFC25G PB Model WI BG PURE ...

Page 2: ...owing information and retain for reference Model Number WI BG PURE Serial Number _____________________________________ Date Purchased ____________________________________ Date Installed ______________________________________ ...

Page 3: ...r keep a container of RO water in the fridge to enjoy the clean fresh taste of purified water Alternatively take it directly from the faucet dispenser o Ice Cubes use RO water to fill ice cube trays Ice cubes made from RO water are typically clearer and better tasting than ice made from non filtered tap water o Automatic Ice Makers a water line from the RO system can be plumbed to refrigerators wi...

Page 4: ... Cl2 2 0 Turbidity 1 0 NTU Nephelometric Turbidity Unit Silt Density Index Value stated in SDI units Maximum SDI 4 0 NOTES 1 TFC refers to reverse osmosis membranes constructed from a THIN FILM COMPOSITE 2 The daily production rate is the volume of product water produced by the system per day and is determined by testing in accordance with the procedure outlined in NSF ANSI Standard 58 3 System s ...

Page 5: ...40600040 n s not shown PRODUCT WATER FAUCETS Item Description Part No 7 8 Chrome Plated Metal Air Gap Connector Faucet 3 8 x 7 16 92192 Fig 7 92407 INSTALLATION KIT 9 10 11 12 13 14 n s n s n s Complete Kit Supply Valve Saddle Tapping Drain Clamp Saddle Clamp Air Gap 3 8 Tubing 3 8 Red Tubing 3 8 Blue Tubing 3 8 White Tubing 1 4 White Screw Mounting Bracket 2 each Elbow Stem 3 8 2 each Elbow Stem ...

Page 6: ...GENERAL INFORMATION PRODUCT WATER STORAGE TANK PRODUCT WATER STORAGE TANK Item Description Part No 1 2 Storage Tank Assembly Metal Ball Valve 3 8 92342 92294 33503601 Figure 1 B Product Water Storage Tank ...

Page 7: ...e Specific requirements are detailed in Table 3 COMPONENT LOCATION REQUIREMENTS Table 3 PRODUCT WATER FAUCET Faucet may be installed in any convenient location Make sure underside of location is free of obstructions REVERSE OSMOSIS MODULE Module may be installed under sink or in any convenient location within 15 feet of source water supply and faucet STORAGE TANK Tank may be placed in any space wi...

Page 8: ...ssed at any time the most accurate readings are obtained when the system is making water for at least 10 minutes INTER COMPONENT CONNECTIONS Connections between cold water supply line Body Glove RO Module storage tank product water faucet and drain line are accomplished using plastic tubing and push together quick connect type fittings PLASTIC TUBING 1 Cut tube ends square and straight Do not defo...

Page 9: ...ng compression fitting a Slide nut and sleeve onto tubing in that order b Install insert into plastic tubing c Install tube with insert and sleeve into valve body d Thread compression nut onto valve body tighten 5 Turn saddle tapping valve handle clockwise until it is firmly seated and piercing lance is fully extended 6 CAUTION Supply line is pierced and valve is closed Do not open valve until sys...

Page 10: ... P S trap between trap and sink Figure 4 Drain Hole Location and Installation Air Gap Faucet NOTE See Page III Figure 1 A for connection to drain for Non Air Gap Faucet 1 Select a location for drain hole based on type of sink and orientation of drain line Figure 4 2 Position drain outlet saddle Figure 5 Item 1 on drainpipe Allow adequate space for drilling operation 3 Tighten saddle bolts evenly o...

Page 11: ...ure pilot guide is inserted tightly Insert pilot guide into pilot hole Push down gently on drill motor to apply light pressure to porcelain surface Start drill motor turning as slowly as possible After initial cut has started motor speed may be gradually increased The cut may require three to four minutes to complete Going faster could result in excessive chipping Be sure a complete ring has been ...

Page 12: ...ng washer faucet washer and nut Items 4A 6 and 7 onto faucet nipple below sink and snug them up Be sure to align faucet properly before tightening Do not over tighten 6 Install faucet connector Item 8 packaged with faucet onto faucet nipple Install 3 8 blue tube into faucet connector 7 Trim 3 8 blue tube to desired length Install 3 8 blue tube into 3 8 blue collet located on side of module near sy...

Page 13: ...01 or 92192 1 2 3 4 4A 5 6 7 8 Body Faucet Faucet Base Washer Rubber Faucet Base Washer Metal Washer Slotted Air Gap Slot Shape may vary Washer Locating Non Air Gap Replaces Items 4 and 5 not shown Spacer Faucet Air Gap Washer Faucet Nut Faucet Connector Faucet 3 8 x 7 16 Figure 7 Chrome Plated Metal Product Water Faucet Assembly ...

Page 14: ...fold Assembled Cartridge Sediment 5 micron Filter Membrane Thin Film Composite 25 GPD Yellow Casing Black Tape Cartridge Carbon AES 10 micron O Ring Filter Housing Housing Filter Circuit Board Battery 9 volt Elbow Stem 3 8 Elbow Stem 1 4 Kit O Rings Collets QC 3 8 Safety Clips Safety Clips 3 8 Note These parts are included with installation kit Includes Items 2 3 4 5 n s not shown 20500127 3270103...

Page 15: ...connections for leaks and correct if necessary Icemaker Extra point of use Check connections on these supply lines for leaks 10 Allow storage tank to fill overnight 11 WARNING DO NOT USE THE FIRST FULL STORAGE TANK OF WATER Discard to drain first full tank of water by opening product water and extra point of use faucet until water flow stops then close faucet This will flush sanitizing solution fr...

Page 16: ...water Inspect them for damage i e nicks scratches Replace damaged O rings 8 CAUTION Do not allow the Smartap Water Quality Monitor electronics wiring or connectors to get wet Clean filter housings and manifold ports inside and outside with washcloth and cleaning solution Do not use abrasive materials 9 Rinse manifold housings with clean potable water 10 Inspect manifold and filter housing O ring g...

Page 17: ...Remove battery by sliding it out of its holder 26 Slide new battery into its holder 27 CAUTION Verify battery connector alignment before making connection Figure 9 Connect battery by pressing clip onto battery terminals NOTE Release button immediately after light illuminates Test is to confirm battery connection not water quality 28 Test battery connection by activating monitor Press push button I...

Page 18: ...actory drain storage tank sanitize system and replace membrane Drain storage tank and let it refill overnight LEAKAGE AND NOISE Symptom Probable Cause Solution Leak at fitting Tubing not pushed completely into fitting Defective tube Push tube into fitting past O ring seal Cut damaged area from tube or replace tube See Page 2 Figure 2 Leak at filter housings O ring has not seated properly O ring ha...

Page 19: ...er system is altered by anyone other than Water Inc the warranty shall be void ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THE PERIOD SPECIFIED ABOVE FOR THE PARTS DESCRIBED IN THIS LIMITED WARRANTY Water Inc does not know the characteristics of your water supply The quality of water supplies ma...

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