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  W a r n i n g s ,   S a f e t y   &   M a i n t e n a n c e   

Precision craftsmanship assures Body-Solid’s ability to

consistently deliver products of the highest standards. Our

products have been carefully designed to ensure safe, ef-

ficient long term operation.

However, it must be realized that safe use of this equip-

ment requires that owners carefully read and follow the 

Body-Solid use recommendations, warnings, and mainte-

nance guidelines in this Owners Manual.

Routine inspection and maintenance is of critical impor-

tance to ensure the maximum safety and performance 

of the Fusion 600. Body-Solid uses the highest quality 

materials available, but wear is inevitable. Therefore, you 

must carefully inspect your equipment as outlined in the 

Maintenance Schedule on the next page.

Be advised that dangerous conditions can arise even 

during a warranty period. A warranty does not negate the 

owner’s responsibility to thoroughly, carefully and daily 

inspect the machine.

Including maintaining the equipment the owner’s responsi-

bility is also to:

       l

 Be sure to always provide adequate

                             supervision to all end-users.

       l

 Be sure to instruct all end-users of  

                             proper usage.

       l

 Be sure all supervisors and personal 

                             trainers who instruct end-users on 

                             equipment are properly trained and 

                             know the function and importance of 

                             every adjustment and setting.

                             Also, be sure these trainers provide 

                             proper instruction to end-users on the 

                             fundamentals of strength training. 

CABLES:

 

 l

 While the machine is not in use. Carefully run 

 

        your fingers along the cable to feel for 

 

        thinning or bulging areas. Replace cables  

  

        immediately at the first sign of damage or 

 

        wear. Do not use equipment until damaged 

 

        cable has been replaced.

 

    

l

 Visually inspect the cables for fraying, 

 

        cracking, peeling or discoloration.

 

    

l

 Check slack in cables and re-adjust cable 

 

        tension if needed. See pages 38-39.

 

 

 

 l

 Check that jam nut at Weight Stack is tight.

UPHOLSTERY:

 

 l

 Wipe down after every workout.

 

 l

 Periodically take the time to use a mild soap 

 

       or a mild vinyl upholstery cleaner. Avoid using 

 

        any abrasive cleaner not intended for use on 

 

        vinyl.

 

 l

 Keep sharp or pointed objects out of your

 

       pockets and clear of all upholstery.

NUTS/BOLTS/FASTENERS:

 

 l

 Periodically inspect all nuts and bolts. 

 

       Tighten if needed. If bolts seem to loosen 

 

       periodically, use Loctite 242 for a long-term 

 

       cure.

 

 l

 Go through a re-tightening sequence

 

       periodically to ensure that all hardware is 

 

       properly tensioned. 

GUIDE RODS:

 

 l

 Wipe clean with a dust free rag. Lubricate 

 

       with a Silicon or Teflon based lubricant.

ADJUSTMENTS / LOCKING PINS /

                            TIGHTENING KNOBS:

 

 l

 Check all pieces for signs of visible wear or

 

       damage.

 

 l

 Check springs in Snap Links and Pop Pins 

 

        for proper tension and alignment.

 

 l

 If the spring sticks or has lost its rigidity, 

 

       replace it immediately.

ANTI-SKID SURFACES:

 

 l

 Replace if they appear worn or become 

 

       slippery.

WARNING INSTRUCTION LABELS:

 

 l

 Inspect and familiarize yourself with all safety

 

       warnings and other user information on 

 

       decals.

Summary of Contents for Fusion 600

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Page 2: ...T o t a l B o d y W o r k o u t D V D 2 ...

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Page 4: ...re beginning assembly please take the time to read the instructions thoroughly Read each step in the assembly instructions and follow the steps in sequence Do not skip ahead If you skip ahead you may learn later that you have to disassemble components and that you may have damaged the equipment Assemble and operate the Fusion 600 on a solid level surface Locate the unit a few feet from the walls o...

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Page 6: ...t that is involved with the lift Keeping proper form also includes maintaining control through an entire range of motion 4 Breath properly Inhale during the eccentric phase of the exercise and exhale during the lifting or concentric phase Never hold your breath during any part of an exercise 5 Always wear the appropriate clothing and shoes when exercising Wearing comfortable athletic shoes with go...

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Page 40: ...s injury It is imperative that you retain this Owner s Manual and be sure all warning labels are legible and intact Replacement Owner s Manuals and labels are available from your local Body Solid dealer If you have any questions about the operation set up or maintenance of this machine please call our customer service department at 1 800 556 3113 DWRULE 4 Warning Label for Rules DWSM 5 Warning Lab...

Page 41: ...nstruction to end users on the fundamentals of strength training CABLES l While the machine is not in use Carefully run your fingers along the cable to feel for thinning or bulging areas Replace cables immediately at the first sign of damage or wear Do not use equipment until damaged cable has been replaced l Visually inspect the cables for fraying cracking peeling or discoloration l Check slack i...

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Page 68: ...M a i n f r a m e P a r t s L i s t PART QTY DESCRIPTION Part numbers are required when ordering parts 68 ...

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Page 73: ... e 73 PART 02 ALLEN HEAD BOLT M10X10L FULL THREAD QTY 4 PART 03 ALLEN HEAD BOLT M10X115L PARTIAL THREAD QTY 2 PART 04 ALLEN HEAD BOLT M10X125L PARTIAL THREAD QTY 4 PART 06 ALLEN HEAD BOLT M10X15L FULL THREAD QTY 13 ...

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