Bofa AD1500 iQ, User Manual

Page 1: ...AD1500 iQ ...

Page 2: ...splay Important safety notes Safety labels Unpacking and unit placement Fume capture methods Connecting to power supply Optional added features Optional added features cont d Turning extractor On changing display units Setting the airflow Airflow auto adjust first installation only Cleaning the unit Pre filter replacement Combined filter replacement iQ Display features Visual alarms Visual alarms ...

Page 3: ...Overview 1 01 Lockable Castors USB Port Door Catches Key Lock Door Catch Control Panel Company Branding LCD Display Combined Filter Pre Filter Filter Stops Lever Location Bracket Combined Filter Lever ...

Page 4: ...Overview 1 02 Air Inlet Exhaust Outlet Motor Cooling Main Isolation Switch Mains Inlet Signal Cable Inlet Over current Trips ...

Page 5: ...me pre filter condition Real time Combined filter condition Internal unit temperature 0 C 0 F Motor run hours Alarm window Target airflow set point Actual airflow in CFM or m3 h Motor status icon Overview 1 03 ...

Page 6: ...scribed in this manual 3 Connect the system to a properly grounded outlet Dangers to eyes breathing and skin Once used the filters within the AD 1500 iQ system may contain a mixture of particulates some of which may be sub micron size When the used filters are moved it may agitate some of this particulate which could get into the breathing zone and eyes of the operative Additionally depending on t...

Page 7: ...panel Meaning This label contains a variety of information about the extraction unit including Company name Address Contact number Extractor model Unit serial number Operating voltage range Maximum current load Operating frequency Year of Manufacture Relevant approval markings logos PLEASE NOTE If the equipment is used in a manner not specified by the manufacturer the protection provided by the eq...

Page 8: ...pment should be used and with regard to appropriate safety precautions See Appendix for product weight details Ensure that 500 mm space is available around any vented panels on the extractor to ensure adequate airflow 3 With the unit in position lock the 2 front castors Caution Do not block or cover the cooling vents on the unit as this severely restricts airflow and may cause damage to the unit C...

Page 9: ...ld be kept to a minimum where possible to prevent the fume being blown away from the nozzle High speed bottling lines may need bigger scoops or nozzles both sides of the bottles because of the turbulence caused by the speed of the bottles Moving products For applications where the product to be marked is moving past the stationary laser head the capture nozzle should be positioned as close as poss...

Page 10: ...hould not be connected to the mains The supply cord should only be replaced by a BOFA engineer as an electrical safety test may be required after replacement The iQ system MUST be connected to a properly earthed outlet If your iQ system was ordered with any optional extras please read section 4 03 before the power connection is made as additional connections may be required before power is connect...

Page 11: ... flow rate Refer to section 5 for how to set the flow when the DC voltage is removed the motor will slow down and come to a stop The extractor will need to be turned on and be out of standby mode See section 5 for turning the extractor on in order for this feature to operate Volt free input This configuration requires the Black Red cores of the signal cable see section 1 for location to be connect...

Page 12: ...ether to give a combined single output When the filters become blocked or the iQ system develops a fault Refer to section 8 for Troubleshooting Error codes the connection between the Green White cables will become Open When the extraction system is running normally the connection between the Green White cables will become Closed Separated Signal With this configuration the Filter blocked System fa...

Page 13: ...power button refer to section 1 for switch location the button will change from Red to Green indicating the extraction unit is now fully On It is recommended that the rear isolation switch is left in the On position and the front standby switch is used to toggle the extractor On Off Changing the display units The Airflow and temperature readings can be displayed in 2 ways 1 Temperature displayed a...

Page 14: ... Enter middle button Refer to section 1 for button location for 3 seconds or until all 3 button lights flash green 2 Release the Enter button the iQ system is now in set mode Press either the Up or Down button to adjust the airflow accordingly Real time airflow is displayed on the LCD screen Refer to section 1 for Display information 3 Once you have your desired airflow leave the controls after ar...

Page 15: ...e installation is causing too much restriction for the desired airflow to be reached the Auto Adjust feature will be activated The procedure events are listed below 1 The 3 buttons will begin flashing Red along with the airflow setting on the LCD screen 2 The airflow setting on the screen will drop to display the highest airflow that can be achieve 3 The airflow will stabilise and the buttons will...

Page 16: ...inish The cooling inlets and outlets should be cleaned once a year to prevent build up of dust and overheating of the unit Replacing Filters The iQ system constantly monitors the condition of the individual filters As the filters block the LCD display will show the relevant filter symbol filling up see section 1 for LCD details Each filter symbol fills up in 5 increments when the filter icon is fi...

Page 17: ...e display flashes between the 2 images shown below at this point the buttons will glow Red and if fitted the filter blocked signal will be given To remove and replace the Combined filter follow the procedure detailed below 1 Isolate the electrical supply to the extractor 2 Undo the catches on the front of the unit and open the door 3 The Combined filter is the higher of the 2 filters refer to sect...

Page 18: ... system features a 2 stage Hose blocked alarm Partial hose blockage Full hose blockage Partial hose blocked alarm This alarm will become active when the iQ system detects a part blockage in the installation The iQ system interprets a partial blockage as a vacuum spike within the ductwork but is only a partial blockage as the extractor is still able to maintain its set airflow During this time it i...

Page 19: ...front door and re connect the mains supply Gas Filter monitoring VOC Sensing If the VOC Volatile Organic Compound sensing option has been fitted to your iQ system then this will be constantly monitoring the exhaust gas of the extraction unit If the VOC level in the exhaust exceeds the PPM Parts per million level pre set at BOFA then the Gas alarm will be triggered and display the Gas icon as shown...

Page 20: ...he memory stick file from the seller if specification has been pre arranged with the seller Or download original settings from your master iQ unit Max capacity USB Stick 4GB 2 Download this file to a blank memory stick 3 Place the iQ system in standby mode Front power button glowing Red 4 Insert the memory stick into the USB slot 5 The LCD display will show upload press the button corresponding to...

Page 21: ... Downloading iQ Data To download the information from the iQ system please follow the procedure below 1 Obtain a memory stick Max capacity USB Stick 4GB 2 Place the iQ system in standby mode Front power button glowing Red 3 Insert the memory stick into the USB slot 4 The LCD display will show download press the button corresponding to this 5 The display will show a progress complete bar and when f...

Page 22: ...ion Shows the percentage of the iQ system capacity that is taken up by the installation pipe work this value would also rise if the inlet or pipe work becomes blocked Motor output Shows the percentage the motor is being run at to achieve the airflow set by the user This value will increase as the filters begin to block Internal temperature Shows the internal temperature of the extraction unit the ...

Page 23: ...tor is fitted with an internal transformer that outputs 12V DC providing the iQ system with power If the buttons on the front panel are not illuminated or operational this would indicate a problem with the internal power supply provided the main isolation switch is in the ON position and voltage is proven at this point The internal power supply is fitted with a 1Amp inline fuse this should be chec...

Page 24: ...ic materials Filters are not re usable cleaning used filters is not recommended The method of disposal of the used filters depends on the material deposited on them For your guidance Deposit EWC Listing Comment Non Hazardous 15 02 03 Can be disposed of as non hazardous waste Hazardous 15 02 02M The type of hazard needs to be identified and the associated risks defined The thresholds for these risk...

Page 25: ...erating speed Size Metric mm Imperial inches Height 1201 47 2 Depth 801 31 5 Width 626 24 6 Filters Filter Type Surface area Efficiency Pre filter 30 0m2 95 0 9micron Combined filter 7 5m2 99 997 0 3micron Combined Filter Gas section Filter Type Carbon type Amount Combined filter Gas Activated carbon 34kgs Environmental operating range Temperature 5o C to 40o C Humidity Max 80 RH up to 31o C Max 5...

Page 26: ... Information BOFA Headquarters 21 22 Balena Close Creekmoor industrial Estate Poole Dorset BH17 7DX UK Phone 44 0 1202 699444 BOFA Americas 303 S Madison Street Staunton Illnois 62088 USA Phone 001 618 205 5007 ...