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5

IV - MAINTENANCE

General maintenance

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Check that the installed tool corresponds to your RIVKLE

®

 

At each adjustment

Check that tool crimping stroke is suitable for the selected RIVKLE

®

 

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Check that  “screwing - crimping - unscrewing ” operations are 

controlled by pressure exercised on the mandrel and the trigger,

 

Once daily

without RIVKLE

®

loaded.

Check that first RIVKLE

®

is screwed in down to the anvil.

 

Always keep mandrel perpendicular to parent material.

 

/

Lightly oil mandrel.

Every 50 RIVKLE

®

crimped

After use, protect mandrel with a RIVKLE 

®

/

Occasionnal maintenance

The compressed air supply must be disconnected before any maintenance or removal operation.

Every  500,000  cycles,  the  tool  must  be  entirely  dismantled  and  all  worn  or  damaged  items

replaced. 

It is also recommended to replace all items contained in the repair kits.

Any removal operation should be performed in good cleanliness conditions.

Maintenance kit

In order to facilitate maintenance, we recommend the use of special maintenance tools in order not

to damage your tool.

IMPORTANT NOTE: TOOL MAINTENANCE MUST BE ENSURED BY COMPETENT TECHNICIANS. THE

OPERATOR MUST NOT CARRY OUT TOOL MAINTENANCE OR REPAIR, UNLESS SUITABLY TRAINED

FOR THIS PURPOSE.

Oil level filling

- Disconnect compressed air supply.

- Remove upper oil filling threaded plug, It. 9, and screw It. 54.

- Using a mandrel, push back pneumatic piston It. 37

down to tank bottom, It. 36.

- Check oil level through port (It. 9), and fill as required, 

to reach the lower section of the tapped port.

- Re-install threaded plug It. 9 with seal It. 10 & screw It. 54.

- Reconnect the compressed air supply and check the crimping 

pressure after several cycles of the trigger.

- In case of insufficient stroke, repeat the operations.

EXCLUSIVELY USE HYDROLUB H68 CONDAT OIL OR SIMILAR.

Repair kit

N ° 236 155 00 220

Special maintenance tools

Upon request

It. 9

It. 54

ENGLISH

/

5

Visa, Mastercard, Discover & AMEX Accepted  

.

  Fax: 262.252.5033

CALL TODAY 

800.236.3200

ISO CERTIFIED

info@cardinalcomponents.com

Summary of Contents for 4080 Tool

Page 1: ...4080 Tool Visa Mastercard Discover AMEX Accepted Fax 262 252 5033 CALL TODAY 800 236 3200 ISO CERTIFIED info cardinalcomponents com ...

Page 2: ...RIVKLE items according to the stroke installation method Features Installation capacity RIVKLE M3 to M12 steel max load 21 kN at 6 bar m m 7 e k o r t s x a M Operating pressure 5 5 bar min to 7 bar max Weight equipped as M6 2 6 kg Air consumption 8 L A B d 0 7 l e v e l e s i o N Dimensions M3 M4 M5 M6 M8 M10 M12 Standard A 68 68 68 68 68 68 68 rod L 32 31 41 42 42 52 56 Commercial A 59 59 59 59 ...

Page 3: ... 000 CHC ISO4762 236 113 03 030 236 803 03 040 236 803 03 010 DIN912 M3 x 60 M4 236 803 04 000 CHC ISO4762 236 113 04 030 236 803 04 040 236 803 04 010 DIN912 M4 x 60 M5 236 803 05 000 CHC ISO4762 236 113 05 030 236 803 05 040 236 803 05 010 DIN912 M5 x 70 M6 236 803 06 000 CHC ISO4762 236 113 06 030 236 803 06 040 236 803 06 010 DIN912 M6 x70 M8 236 803 08 000 CHC ISO4762 236 113 08 030 236 803 0...

Page 4: ...ep nose piece 5 in place loosen anvil locknut then remove anvil 2 and locknut Drive out pin 9 by means of a drift without damaging retaining ring 8 and release mandrel entirely 1 Re install new mandrel 1 and fit pin 9 again ensuring that it is retained by retaining ring 8 Screw in nose piece 5 again and torque to 15 Nm Screw in new anvil 2 again inside nose piece and lock by means of locknut III T...

Page 5: ...fore crimping adjust stroke to 0 by turning the adjustment ring to minimum position in direction Gradually increase crimping stroke by turning the adjustment ring towards This adjustment ring features 3 index marks 1 3 turn corresponds to 0 5 mm 1 complete turn 1 5 mm At each step test RIVKLE crimping quality until obtaining optimum crimping Optimum crimping dimension s is indicated in your RIVKLE...

Page 6: ... contained in the repair kits Any removal operation should be performed in good cleanliness conditions Maintenance kit In order to facilitate maintenance we recommend the use of special maintenance tools in order not to damage your tool IMPORTANT NOTE TOOL MAINTENANCE MUST BE ENSURED BY COMPETENT TECHNICIANS THE OPERATOR MUST NOT CARRY OUT TOOL MAINTENANCE OR REPAIR UNLESS SUITABLY TRAINED FOR THI...

Page 7: ...6 Visa Mastercard Discover AMEX Accepted Fax 262 252 5033 CALL TODAY 800 236 3200 ISO CERTIFIED info cardinalcomponents com ENGLISH ...

Page 8: ...Anti extrusion ring 1 236 153 65 110 34 Transmitter piston bearing 1 236 153 65 021 6 3 0 0 0 5 5 1 6 3 2 1 k n a T 6 3 8 0 1 5 6 3 5 1 6 3 2 1 l a e S 8 3 9 0 1 5 6 3 5 1 6 3 2 1 l a e S 9 3 40 Tank protection 1 236 803 00 064 2 2 0 5 6 3 5 1 6 3 2 1 g u l p k n a T 1 4 9 1 1 5 6 3 5 1 6 3 2 1 r e t l i F 3 5 5 1 1 5 6 3 5 1 6 3 2 1 w e r c s 8 M 3 6 73 Push pull rod 1 236 153 65 011 74 Plastic g...

Page 9: ... level 3 Insufficient air pressure SOLUTION 1 Check crimping stroke range in RIVKLE catalogue 2 Repeat crimping test according to instructions 3 Keep mandrel tool perpendicular to parent material 4 Replace mandrel as per instructions 1 Replace mandrel as per instructions 2 Adjust anvil position as per instructions 3 Repeat crimping tests as per instructions 4 Check crimping stroke according to RIV...

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