BOMBARDIER ski-doo Alpine 640 ER 1982, Operator'S Manual

Page 1: ...1982 OPERATORAIS MANUAL Trnderuerks of Bombardier Inc Lirbod In Canada AU nqnts reserved Bombardier Inc 414443800...

Page 2: ...SKI FUTURA SPIRIT NUVIK MIRAGE SUPER SONIC ULTRA SONIC EVEREST CITATION OLYMPIQUE T NT SKANDIC NORDIK The following are trademarks of Bom bardier Inc BOMBARDIER SKI DOO ALPINE BLIZZARD CARRY BOOSE EL...

Page 3: ...rocedure emergency starting 17 DRIVING TIPS Bogie wheel front hood louvers air silencer box belt and guard removal 18 LUBRICATION Frequency driven pulley steering mechanism gearbox oil level bogie whe...

Page 4: ...e 1st day of De cember of the same year 2 WHAT BOMBARDIER WILL DO BOMBARDIER will repair and or replace at its option components defective in material and or workmanship under normal use and service w...

Page 5: ...rranties of BOMBARDIER its distributors and the selling dealer including any warranty of merchantability of fitness for any particular purpose other wise the implied warranty is limited to the duratio...

Page 6: ...warranty and its applica tion please consult the Often Asked Question section of this manual or your selling dealer This manual uses the following sym bols WARNING Identifies and in struction which if...

Page 7: ...mer warranty registration card is presented 0 Where can I find information on the lubrication and maintenance of my snow mobile A In this Operator Manual provided with the vehicle at the time of first...

Page 8: ...this manual should be completed and sent to Bombardier Inc Q How can I receive the best owner assistance A The satisfaction and goodwill of the owners of Bombardier products are of primary concern to...

Page 9: ...ta Minnesota Wisconsin Illinois Missouri Michigan Indiana Ohio less eastern half Tennesse Kentucky West Virginia Virginia Northern Idaho Northern Wyoming Montana Iowa Washington BROOKS EQUIPMENT LIMIT...

Page 10: ...to locate these numbers for warranty pur poses or to trace your snowmobile in the event of theft TRACK SERIAL NUMBER ENGINE SERIAL NUMBER VEHICLE SERIAL NUMBER 332300000o MODEL NUMBER 8 NOTE We strong...

Page 11: ...ion at all times Your snowmobile is not designed to be driven or operated on black top r bare earth I or other abrasive sur faces On such surfaces abnormal and excessive wear of critical parts is inev...

Page 12: ...her upper or lower OFF posi tion To start engine lever must be in middle IIONOI position WARNING For safety reasons the emergency cut off switch is easily accessible be careful not to operate it inadv...

Page 13: ...e vehicle must be completely stopped before shift ing I Access Door Latch To gain access to the carburetor or spark plugs lift pressure lock tab and pull open access door To adjust locking device turn...

Page 14: ...ift hood then discon nect junction block at right side of en gine Remove hood from vehicle WARNING It isdangerous to run enginewith hoodoff Personal in jury could result Seat Compartment Remove backre...

Page 15: ...eeds and lugging are detrimental dunng the break in period ONOTE A new drive belt requires a break in period of 15 25 km 10 15miles 1G HOUR INSPECTION As with any precision piece of mechan ical equipm...

Page 16: ...ondition Pulley alignment and drive belt condition Track condition tension and alignment Lubricate steering suspension driven pulley Electrical wiring loose connections stripped wires damaged insula t...

Page 17: ...ot be overstressed An incorrect fuel ratio results in serious engine damage Recommended fuel ratio is 50 1 SIMEASURE 500 mL oil to 25 liters 50 1 IMPERIAL UNITS 1 can 16 oz oil to 5 imp gals 50 1 or 1...

Page 18: ...nd and overflow 16 PRE START CHECK Check Points Activate the throttle control lever several times to check that it oper ates easily and smoothly The throt tle control lever must return to idle positio...

Page 19: ...out switch and or by pulling the tether cut out cap stop the engine by turning OFF the ignition key Do not operate the vehicle see your dealer 8 Allow the engine to warm before operating at full thra...

Page 20: ...con dition becomes firmer or as soon as en gine becomes too hot 18 Air Silencer Box CAUTION Never operate your snowmobile with the air silencer tube disconnected Serious engine damage will occur if th...

Page 21: ...start or run engine without the drive belt in stalled Running an unloaded engine is dangerous Remove hood and pulley guard Remove the two bolts A holding disc brake to the frame Loosen nut B to separ...

Page 22: ...the driven pulley shaft Apply a light coat of low temp grease on the shaft Always lubricate lightly and wipe off surplus ONOTE Activate the sliding half several times to distribute lubri cant over ful...

Page 23: ...new grease appears at the joint of inner side 0 Ii c co s c cu To grease the inner side bogie wheels tilt vehicle on its side and apply pres sure on track to expose grease fittings Rear Axles Lubrica...

Page 24: ...erwise specified engine should be turned OFF for all lubrication and maintenance pro cedures SERVICE AND E E ill MAINTENANCE 0 0 m Q LO 0 co CHART LO 0 0 cE cEE 2 l E 5Q O 2 c B 8 8 0 0 00 0 l t 2 0 8...

Page 25: ...also be free of corrosion If cleaning is necessary re move corrosion using a stiff brush then clean with a solution of baking soda and water Rinse and dry well CAUTION Do not allow cleaning solution...

Page 26: ...to center link platets turn clockwise to withdraw trackts from link platets Tighten link plate spring lock nuts Rotate tracks slowly and recheck align ment WARNING Before checking track T alignment en...

Page 27: ...cracks fraying or ab normal wear uneven wear wear on one side etc If abnormal wear is noted probable cause is pulley mis alignment Contact your dealer Check drive belt width it should not be less than...

Page 28: ...o align Remove steering padding Remove bolt securing handlebar to steering column Remove handlebar to expose splined end of steering column 26 Repositon handlebar on splines so that it is perpendicula...

Page 29: ...ion and maintenance pro cedures Tracks Inspect tracks for wear cuts missing tracks inserts or broken rods and make any necessary replacement WARNING Do not operate a snowmobile with a cut torn or dama...

Page 30: ...r must be dried out com pletely to prevent gum formation dur ing the storage period Assure that carburetor inlet fuel line is disconnected Remove plug of the float chamber Drain carburetor Reinstall p...

Page 31: ...tery A stored battery should be re charged at least every 40 days CAUTION Prior to charging the battery always remove it from the vehicle to prevent electrolyte spill age WARNING Gases given off by a...

Page 32: ...aler To be performed by owner Change spark plugs Check gear box oil level Check pulleys clean and check condition of drive pulley Check steering adjustment I ski runner Replace fuel filter Connect fue...

Page 33: ...connect spark wire unscrew plug and re move from head Reconnect wire and ground exposed plug on engine cowl being careful tohold away from spark plug hole Follow starting procedure and check for spark...

Page 34: ...ystem still seems faulty contact your dealer 5 Engine If unable to locate specific symptoms contact your dealer Engine continually 1 Spark plug Check item 3of Engine turns over but fails to backfires...

Page 35: ...h a basic tool kit such as screwdriver wrenches emergency starter rope etc Standard Tools efS Sm A 0 G c B OH 0 A Screwdriver E Starter rope B Socket 10 13 mm F Socket 17 21 mm C Open end wrench 10 13...

Page 36: ...1 8 in should exist be tween the top inside edge of the track and the retaining bolt of the second bogie wheel set from the rear of the vehicle Equal distance between edges of tracks and link plates...

Page 37: ...GY RO GY SWiTCH I RD c a RO RD RD GN BK OAlllK BRAKE LIGHT SWITCH SOLENOIO SWITCH WH STAATER 2 3 SR 61 WH MAG SIDE CDLIGHTING COIL 110 WI GENERATOA COIL 3 LIGHTING COIL 3D WI AMPSI HEADLAMP 45 45 WI a...

Page 38: ...rature celsius C pressure kilopascal kPa torque Newton meter N m speed kilometer per hour km h PREFIXES PREFIX SYMBOL MEANING VALUE kilo k one thousand 1 000 centi c one hundredth of a 0 01 milli m on...

Page 39: ...ll help us to maintain our files up to date CHANGE OF ADDRESS VEHICLE IDENTIFICATION NUMBER OLD ADDRESS NAME NEW ADDRESS NO CITY NO STREET STATE NAME STREET APT ZIP I POSTAL CODE APT CITY STATE ZIP PO...

Page 40: ...BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO BOMBARDIER INC ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE 2LO 38...