BOMBARDIER ski-doo EVEREST 444 L/C 1978, Operator'S Manual

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Page 2: ...RIT NUVIK SONIC Text by Technical Information Centre After Sales Service Department Bombardier Limited Valcourt Quebec Canada JOE2LO The following are trademarks of Bom bardier Limited BOMBARDIER EVEREST SKI DOO MIRAGE ALPINE NORDIC BLIZZARD OLYMPIQUE CARRY BOOSE SKI BOOSE ELAN TNT ELITE ...

Page 3: ...oper use of the product and should be kept with the vehicle at all times Should you have any questions per taining to the warranty and its applica tion please consult the Often Asked Question section of this manual or your selling dealer This manual emphasizes particular in formation denoted by the wording and symbols WARNING Identifies an lnstruc Ttion which if not followed could cause personal i...

Page 4: ...ould be deter mined and corrected without delay Your snowmobile is not to be operated on public road or highways In most States and Provinces it IS considered an IIle operation Maintain your vehicle in mecha nical condition at all times Your snowmobile is not designed to be driven or operated on black bare or other abrasive ces On such surfaces abnormal and excessive wear critical parts is inevita...

Page 5: ...teering mechanism chaincase oil level suspension rotary valve system 10 11 MAINTENANCE Spark plugs suspension condition track suspension adjustment track tension and alignment carburetor adjustment drive belt steering mechanism head nuts engine mount nuts exhaust system cooling cenerat inspection headlarnp beam aiming bulb replacement 12 18 STORAGE suspension ski fuel tank carburetor cylinder lubr...

Page 6: ...e Located on the left side of handlebar When compressed the brake is applied When released it automatically returns to its original position Braking effect is proportionate to the pressure applied on the lever 4 t Tachometer J Speedometer KJ Temperature Gauge L Tether Cut Out Switch M Lighter N Handle Heat Switch OFF ON START Key operated 3 position switch To start engine r turn key fully clockwis...

Page 7: ...e tachometer rr i n I t the impulses of magneto Direct reading dial indi cates the number of revolutions per minute RPM of the engine CAUTION The tachometer is protected by a fuse iftachometer stops operating check fuse condition and if necessary replace The fuse is 0 1 amp Do not use a higher rated fuse as this can cause severe damage to the tachometer The speedometer is linked directly to the dr...

Page 8: ...stions may have encountered the hours of operation that it is easier to remedy at this time than to allow the snowmobile to until a possible failure occurs pops up au Located under the cab To access tilt cab Ideal location for rope etc Spare spark plugs can be screwed on the bracket provided in the box Push in to aCl 1V8118 ON OFF switch located between the and the light switch Place switch to ON ...

Page 9: ...CAUTION Never use outboard or straight mineral oils The importance using the correct fu el mixture cannot be overstressed An incorrect fuel ratio results in serious en damage Recommended fuel ratio 50 1 5 of regular gasoline plus 1 can of 50 1 concentrated Bombardier snowmobile oil correct fuel mixture To mix the gasoline and oil always use a separate clean container Never mix directly in your sno...

Page 10: ...en re leased Check that the skis and the track are not frozen to the ground or snow surface and that the steering oper ates freely Activate the brake control lever and make sure the brake fully applies be fore the brake control lever touches the handlebar grip Check coolant level Liquid should be 2 5 em 1 below filler neck If additional coolant is necessary al ways use a 50 50 50 parts of water fo...

Page 11: ...ine to warm before operating at full throttle CAUTION Since engine cooling Y is in effect only when the vehicle is in motion it is recommended that you do not allow the engine to idle for more than brief periods Prolonged idling may cause engine damage O NOTE If for sorne reasons the vehicle cannot be started elec tricallyI place ignition key to ON posi tion and start engine manually Upper positio...

Page 12: ...eriodically obtained on other components I systems not cov ered in this manual Unless otherwise specified engine should be turned OFF for all lubrication and maintenance procedures WARNING Engine should be funning only when pulley guard is secured in place 2 Disengage guard from rear and mid dle brackets then disengage pin from front bracket Remove comp lete assembly 10 WARNING Never start or run ...

Page 13: ...ase fitting lo cated on each cap of idler wheel Wipe off excess Grease fittings Check reservoir oil level frequently If necessary I replenish oil level using Castro Injector Oil or equivalent available from your dealer reservoir Using the spark plug socket remove the filler cap then using a rigid wire as a dipstick check oil level The oil level on the dipstick should be 7 5 to 8 5 em 3 11 to 3 I R...

Page 14: ... Page M1 Brake 15 M2 Adjustment 15 M3 Engine Nuts 15 M4 Engine Mount Nuts 16 M5 Exhaust system 16 M6 Cooling System 16 M7 Vehicle General Inspection 16 Headlamp Adjustment 16 1 Disconnect spark plug wires and re move spark plugs 2 Check condition of A brownish tip reflects ideal condi tions correct carburetor adjust ment spark plug heat range etc A bl ack insulator tip indicates feu The following ...

Page 15: ...der shoe wear With rear of vehicle off the ground ro tate track and inspect condition Check for bad cuts missing inserts or track u uv 1 if bad cuts rnissing or defective or guides are noted contact your dealer for replacement A WARNING Do not operate a T snowmobile with a cut torn or damage track The suspension is adjustable the front adjustment for surface condition the rear for driver s weight ...

Page 16: ...uts and recheck alignment The carburetor adjustments are Air Screw Adjustment and Idle Adjustment Completely close the air screw until a slight seating resistance is felt then back off screw as indicated in the V8 hide specification sheet Turn idle speed screw clockwise until it contacts the throttle slide then con tinue turning two 2 additional turns This will provide a preliminary idle speed set...

Page 17: ...prox from handlebar grip If not do not tamper with the brake contact your servicing dealer WARNING Brake linings less than 5 mm in must be re placed Replacement must be perfor med by an authorized Ski Doo dealer Skis should have a toe out of 3 mrn Ya in I To check measure distance between each ski at front and rear of leaf springs The front distance should be 3 mm Va in l more than the rear when t...

Page 18: ...t the ve hicle and tighten loose bolts nuts and linkage Inspect skis and ski runners for wear CAUTION When replacing bolts Y nuts wires etc use only genu ine Bombardier parts or equivalent being the same type and having the same construction and resistance 16 The of the headlamp beam has been pre adjusted to delivery Should you wish re adjustment vehicle on a flat surface 7 6 m from a wall or scre...

Page 19: ...hen support with brace or trestle The snowmobile should be sto red in such a way that track does not stay in contact with cement floor or bare ground O NOTE The track should be rota ted periodicallyI every 40 days Do not release track tension Remove any dirt or rust Grease idler wheels at greasefittings Wipe off sur plus worn slider shoes Wash or brush all dirt or rust accumu lation from skis and ...

Page 20: ... the entire C C Tor Y l is drained 18 O NOTE To completely drain the system the elbow has to be blocked otherwise no syphoning effect will be provided and a certain UUUllUlV of liquid will remain in the system CAUTION To rust for mation in the cooling system al ways replenish the system with the recommended solution 60 anti freeze 40 water To refill the cooling svstern the disconnected end of the ...

Page 21: ...nance could void battery warranty Clean the vehicle thoroughly removing all dirt and greaseaccumulation CAUTION Plastic alloy compo nents such as throttle and brake control handles windshield etc can be cleaned using mild deter gents or isopropyl alcohol Do not use strong soaps degreasing solvents abrasive cleaners paint thinners gasoline etc Inspect cab and repair damage Clean frame with If Alumi...

Page 22: ... Bombardier parts or approved equivalents 20 To be performed by dealer To be performed by owner 0 Change spark plugs 0 Check chaincase oil level 0 Check drive pulley condition and clean Check ski alignment ski runners 0 Replace fuel filter 0 Connect fuel lines and check at taching points 0 Check track condition tension and alignment 0 Lubricate suspension 0 Inspect drive belt and install 0 Check t...

Page 23: ...f unable to locate specific symptoms contact your dealer Engine continually 1 Faultyspark plug Check item 2of Engine turns over but fails to backfires start orstarts with difficulty 2 Overheated Carburetor set too lean Contact your dealer Replenish cooam level Check for restricted Of leaking hose lor gasket replace as re quired Air in cooling system bleed the system Engine coolant pump inoperative...

Page 24: ...spark plugs turn ignition to OFF and crank engine several rimes Install dean dry spark Start following usual starting continues toflood Change filter cartridge Check condition and connections offuel lines Check the cleanliness offuel tank First make primary adjustments on carburetor ISee Maintenance Section If carburetlX is still faulty contact your dealer fOfrepair Drain the fuel tank and refill ...

Page 25: ...upplied with a basic tool kit such as screwdriver wrenches emergency starter rope etc D H A Screwdriver E Starter rope B Socket 10 13mm F Socket 17 21 mm C Open end wrench 10 13 mm G 8 mmAllen key D Socket wrench handle H Suspension adjustment key ...

Page 26: ...ny models not listed above are covered by the original manufacturer wa ranty if any in effect at the time of mm1ufacturing BOM BARDIER will repair and I or replace at its option components defective in material and lor workmanship under normal use and service I with a genuine BOMBARDIER component without charge for parts or labour at any authorized SKI DOa dealer during the specified period Items ...

Page 27: ...s warranty However some states do not allow limitations on how long an implied warranty lasts so the above limi tation may not apply Neither the distributor the selling dealer nor any other person has been authorized to make any affirmation representation or warranty other than those contained in this warranty and jf made such affirmation representation or warranty shall not be enforceables BOMBAR...

Page 28: ...IOCI NOV I DEC IJAN FEB IMAR l APRIL IMAY IJUNEI JUlyl AUG ISEPII OCll NOV I DECJ Jjl N I FEB IMAR IAPfll Best months to purchase your Bombardier snowmobile Purchase date August 1st 1977 Warranty ends 1979 EXAMPLES Maximum possible Warranty period Purchase date May 1st 1977 Warranty ends 30th 1979 ...

Page 29: ...Q How do I know my vehicle has been registered at the factory A When you oought your snowmobile the dealer should have completed signed and torwerded us the manufacturer s copy ofthe Customer Warranty trstion The hard copy of the cardis yourproofthat the snowmobile is reGustl Jreld CUSTOMER WARRANTY REG STRAlfON ENREGiSTREMENTO LA GARANTt Citv Ville State Province Zip codelCodfJ POlt MIII l it If ...

Page 30: ...ntrol Lean cerboretor setttnos Use ofno lead or low lead gasoline or use ofregular gasoline when oremtum is recommended Incorrect oil I gas mixture too little or too much oil Poor quality outboard or straight mineral oils Remove ofintake silencer Retarded oradvanced ignition timing Hot spark p ug s improper heat renqe 0 Where can I find information on the lubrication and maintenance of my snowmobi...

Page 31: ... the situation Write to your nearest area distributor TELLHIM THEFACTS 1 Vehicle identification number 1 Date of purchase Name and address of your selting dealer Your name address and phone number The specific problem The matter will receive immediate attention from the distributor s service de partment If at this point your grievance still remains unresolved contact Bombardier Limited Valcourt P ...

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Page 33: ... by different serial numbers It may sometimes become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of theft O NOTE We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company It will surely in the event a snowmobile is stolen 31 ...

Page 34: ...as Nebraska Washington Oregon nMBEf LA N D MJ CHIINt S INC BOMBARDIER CORPORATION 4505 West Superior Street P O Box 6106 Duluth Minnesota 55806 218628 2881 North Dakota South Dakota Minnesota Wisconsin iowa Illinois Missouri Michigan Indiana Ohio Tennessee Kentucky Wast Virginia a uorr HUTCHINS INC East Main Street Road Malone New York 518l4834411 Connecticut Delaware Maryland Massachusetts New Je...

Page 35: ... by completing and sending out the card supplied below This will help us to maintain our files up to date VEHICLE IDENTIFICATION NUMBER OLD ADDRESS NAME NEW ADDRESS NO CITY STREET STATE NAME APT VEHICLE IDENTIFICATION NUMBER The ownership of this vehicle is transferred FROM _ TO NAME APT 33 ...

Page 36: ...ITED ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE2LO BOMBARDIER LIMITED ATT WARRANTY DEPARTMENT VALCOURT QUEBEC CANADA JOE2LO I I I I I 8 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 34 ...