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I

NSTALLATION

,

 

O

PERATION 

&

 

M

AINTENANCE

 

 

 

 

 

Introduction

 

INTRODUCTION 

Please take the time to fully read this Installation manual.  Failure to follow these instructions 
may result in injury to you and damage to the air conditioner or your customer’s property. 

Installation of this Bonaire Evaporative Air Conditioner must conform to local building rules 
and regulations, electrical and plumbing codes, Environmental Protection Authority (EPA) 
regulations, and all applicable Australian Standards. 

Should you not follow these instructions the unit warranty may be void. The cost of warranty 
would then be a cost to the customer or the installer / dealer. 

Refer to the tick box Commissioning Checklist to ensure you have covered all points when 
the installation is complete. 

D

EALER 

R

ESPONSIBILITY

 

Training 

 

It is the responsibility of all dealers to adequately train their staff to ensure the 
product is correctly sized and specified. 

 

It is the responsibility of all dealers to ensure their installation teams / sub-
contractors are trained in the correct installation techniques of both the product and 
the ducting. 

 

Climate Technologies will provide technical assistance and training to the dealer / 
installer.  Ongoing training and professional development for staff and contractors is 
the responsibility of the dealer. 

Legal & Statutory obligations 

  It is the dealer / installer responsibility to comply with all codes, statutory and legal 

requirements, state and council / shire by laws. 

Safety and O.H.&S. Requirements 

 

It is the responsibility of the dealer / installer to insure the environment is safe for the 
installer to carry out the installation. 

 

It is the responsibility of the dealer / installer to ensure safe access to the unit can be 
achieved for service. 

 

It is the responsibility of the dealer / installer to ensure the roof is provided with 
access footings and platform where the pitch of the roof is greater than acceptable 
standards 

 

It is the responsibility of the dealer / installer to ensure tethered restraint anchor 
points are provided. See Australian Standard 1891.4:2000 Part 4 Selection use and 
maintenance, Table 2.1. 

B

EFORE 

C

OMMENCING

 

  Packaging – check there is no damage before removing packaging. 

  Have you got all the system components? 

  Have you got the right unit? 

  Is the System Design Correct? 

Summary of Contents for 1200C

Page 1: ...er of this air conditioner Please keep this important manual in a safe place It is the owner s responsibility to ensure that regular servicing as per the Bonaire Evaporative Air Conditioner service recording planner is carried out Failure to complete and record the periodic service work as outlined will void all guarantees beyond statutory and legal requirements ...

Page 2: ...____________________ 11 ELECTRICAL CONNECTIONS ____________________________________________ 12 Wiring Connections______________________________________________________ 12 Wiring Important Notes _________________________________________________ 12 Wiring Diagram_________________________________________________________ 13 COMMISSIONING_____________________________________________________ 16 Water Le...

Page 3: ...tallation techniques of both the product and the ducting Climate Technologies will provide technical assistance and training to the dealer installer Ongoing training and professional development for staff and contractors is the responsibility of the dealer Legal Statutory obligations It is the dealer installer responsibility to comply with all codes statutory and legal requirements state and counc...

Page 4: ...nd property Installation of the air conditioner must conform to local electrical water supply and environmental codes rules and regulations and to applicable National Standards LOCATION AND ORIENTATION Check the proposed unit location first to ensure that it is structurally capable of supporting the weight of the unit A level stand is required which must be capable of supporting the operating weig...

Page 5: ...INSTALLATION OPERATION MAINTENANCE Unit Installation DUCT CONNECTION DETAILS B18 B23 36 ...

Page 6: ...ering specifications for the building 3 An insulator should be installed between the unit base and stand to eliminate and possible reaction between the metal stand and the aluminium chassis 4 Always ensure the unit is level 5 Allow adequate access around the unit for maintenance Provision must be made for access to electricity water supply and drains High roofs need to be provided with permanent a...

Page 7: ... and airflows must be calculated by a qualified air conditioning consultant or contractor in accordance with normal good ducting practices Discharge duct design critical to the air performance of the product See diagram below Where flexible ductwork is used all bends must have a minimum radius of 1 5 times the diameter All joins must be taped airtight The last bend to each ceiling register must be...

Page 8: ...INSTALLATION OPERATION MAINTENANCE Water Connections WATER CONNECTIONS UNIT BASE LAYOUT B18 B23 ...

Page 9: ...INSTALLATION OPERATION MAINTENANCE Water Connections B33 B36 ...

Page 10: ... Ensure the copper inlet pipe is secured to prevent movement of the float valve The supply pipe should be 12mm copper pipe or similar approved A turn ball isolating valve must be installed on the supply pipe near the unit for ease of maintenance Do not use duo or non return valves of any kind including stop taps with jumper washer NOTE Non return type valves can have and effect on the operation of...

Page 11: ...onnect the 240V solenoid transformer leads in parallel with the pump terminations Or Connect to a timed delay independent circuit supplied by the installer The tank in the unit will only fill once power has been applied to the solenoid valve transformer via the pump or an alternate dump timing circuit The water pressure through the black tube then closes the dump valve Drain The combination drain ...

Page 12: ...h your electrical system voltage Check that there will not be excessive voltage drop which will cause the unit to run inefficiently or even cause motor burn out 5 of the motor nameplate voltage is usually acceptable by motor manufacturers Prior to completing the installation an electrician must check that the air conditioner is operating correctly and that the fan is rotating in the correct direct...

Page 13: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections WIRING DIAGRAM Single Phase B18 B23 Single Phase B33 Page 13 ...

Page 14: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections Three Phase B36 Page 14 ...

Page 15: ...INSTALLATION OPERATION MAINTENANCE Electrical Connections Variable Speed Single Phase B18 B23 Page 15 ...

Page 16: ...ater hardness will require a higher bleed rate and increased maintenance It is recommended to plumb the bleed off hose through the overflow fitting and the bleed off away to a downpipe in situations where the discharge may cause unsightly stains To control the bleed off rate rotate the bleed dial clockwise for more water and anti clockwise for less water NOTE It is the responsibility of the instal...

Page 17: ...ting plate value o For systems with high statics and non standard drive check motor current Where required review pulley requirements relative to the system static Where variable pitch pulleys are fitted adjust accordingly o For systems with minimal static eg straight dropper and plenums check motor current A smaller motor pulley to standard may be required CONTROLS Check all control functions are...

Page 18: ...ctly when unit turns off The fan deck is correctly located and the fan blade spins freely The mains and control wiring are complete and the circuit breaker is turned ON The fan operates correctly on all speeds Water distribution is even with the filter pads fitted and the air conditioner operating pump and fan All Controller functions for the appliance operate Fan motor current draw Ductwork and g...

Page 19: ...st provisions there must be some kind of mechanical ventilation installed such as an exhaust fan which can extract approximately 80 of the air that the air conditioner is discharging Never allow conditioned air to exhaust into a closed space it must always be allowed to exhaust to the outside When deciding on an exhaust point using doors windows or louvred vents always keep the opening options clo...

Page 20: ... the switch on the control panel inside the building then switch unit ON It is recommended to start the unit on LOW speed and then switch to HIGH if required At times when the outside humidity is very high you may feel more comfortable using ventilation system only For ventilation system only turn the COOL switch off and run the fan only The fan speed can be selected as described above Follow the ...

Page 21: ... Conditions to warranty Subject to the exclusions noted Climate Technologies warrant the product for the period as prescribed in the table following this statement to be free from Inherent defects in materials and workmanship for functional and structural components This product is only valid if the product is operated in accordance with the manufacturers instructions The appliance must not be mod...

Page 22: ...wind rain lighting floods etc along with power spiking and brownouts are not considered defective material or workmanship and as such are not considered warranty No responsibility will be accepted for outside elements such as pests animals pets and vermin that may cause damage to the unit Harsh environmental situations such as salt air that may cause cabinet damage rusting can not be considered wa...

Page 23: ...cal connections These may differ from state to state Please attach your proof of purchase here Your receipt is your warranty and will be required to validate any warranty DEALER PRODUCT INFORMATION Dealer Retailer Dealer Address Dealer Phone Number Unit Model Number Serial No Date Installed Installed by Date Commissioned Commissioned by Signature PERIODS OF WARRANTY YEARS BY PRODUCT AND APPLICATIO...

Page 24: ... of manufacture the statutory warranty will apply to electrically functioning components only All other components being cabinets louvres filters etc will not be covered by warranty WARRANTY ON REPLACEMENT PARTS Parts replaced under warranty are warranted for the balance of the original warranty period SERVICE CENTRES Only qualified service personnel should conduct any service work carried out on ...

Page 25: ...Fan turning backwards Re connect motor for correct rotation Fan running too slowly Check motor amps If below nameplate amperage re adjust motor pulley sheave to increase fan speed Inadequate Cooling Belt slipping Tighten belt by re adjusting position of motor Replace belt if worn Circuit breaker tripped or fuse blown Reset circuit breaker or broken fuse Check circuit breaker size correct Loose ele...

Page 26: ...lt In some cases it may be necessary to replace belt Check the pulley alignment Noisy air conditioner Inadequately sized ducts or grilles Increase size or add additional ducts or grilles Continuous overflow of water Float valve adjustment incorrect Adjust float valve Loose water tubing connections Tighten all connections Break in water tubing Too much water from the pump Replace any cracked or bro...

Page 27: ... cooling performance Use only Climate Technologies genuine replacement filters The manufacturer is not responsible for the performance of the air conditioner when alternative components are used Note Filter pads are a consumable and are therefore not covered by warranty 5 Flush and clean the reservoir 6 Check the water level and reset the float arm setting if required 7 Check the pump has free ope...

Page 28: ...Manufactured by Climate Technologies ABN 13 001 418 042 www climatetechnologies com au P N 1 M00 05 915 E ...

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