Bongioanni IDEA Series, Installation And Servicing Instructions

Page 1: ...IDEA IDEAINSTALLATION A N D S ERV IC ING IN S T RU C TIONS tipo P ...

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Page 3: ...m to acquaint you with the boiler you have purchased Please take time to read it because the instructions and suggestions on the installation use and maintenance of your boiler will enable you to obtain the best results from our high quality product for a very long time Bongioanni spa Dear customer ...

Page 4: ...on Design Management Regulations 1994 Local Authority Bylaws Local Gas Undertaking Regulations Local National Water Byelaws Fire Authority Regulations and Insurance Company requirements The following codes of practice are also applicable BS6880 Codes of practice for low temperature hot water heating systems of output greater than 45 kW Parts 1 2 3 1988 CP342 Code of practice for centralised hot wa...

Page 5: ...el 2 Installation and operating instructions 2 1 Boiler room 2 2 Gas connection 2 3 Water connection 2 4 Flue connection 2 5 Electrical supply and connection 2 5 1 IDEA boilers with electric ignition 2 5 2 IDEA boilers with electronic ignition 2 6 Casing assembly 2 7 First lighting and boiler control 2 7 1 IDEA boilers with electric ignition 2 7 2 IDEA boilers with electronic ignition 2 7 3 Changi...

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Page 7: ... the flame monitoring I with electronic ignition and ionisation flame detection 1 1 1 GENERAL REMARKS 1 2 BOILER MODELS IDEA BOILERS ELECTRONIC IGNITION IONIZED with pump Nominal heat output and vessel Model No of sections Btu h kW Ref No Ref No IDEA 18 I 3 61 400 18 1810023 1810223 IDEA 27 I 4 92 200 27 1810024 1810224 IDEA 36 I 5 122 900 36 1810035 1810235 IDEA 45 I 6 153 600 45 1810026 IDEA 54 ...

Page 8: ...600 530 370 27 450 90 250 200 65 600 530 370 36 600 75 360 240 135 600 530 370 45 600 75 320 280 55 600 530 370 54 800 120 480 320 175 640 530 370 63 800 120 440 360 95 640 530 370 IDEA PV IDEA a FLOW CONNECTION installation 3 4 1 r RETURN CONNECTION installation 3 4 1 g GAS CONNECTION 3 4 3 4 c FILL COCK CONNECTION 1 2 X a B P L C M g r 480 Hc Ha Hr c 2 ...

Page 9: ... 2 13 2 13 2 13 2 LPG G30 G31 mbar 28 35 28 35 28 35 28 35 28 35 28 35 28 35 28 35 28 35 Gas rate continuous operation 15 C 1013 mbar Nat Gas G20 m3 h 2 11 3 15 3 69 2 11 3 15 4 20 5 26 6 31 7 36 LPG G30 kg h 1 57 2 35 2 75 1 57 2 35 3 13 3 92 4 71 5 49 G31 kg h 1 54 2 31 2 71 1 54 2 31 3 08 3 86 4 63 5 39 Flue outlet Ø mm 110 130 150 110 130 150 150 180 180 Negative pressure required at flue outl...

Page 10: ...ete with venturi low consumption pilot burner ceramic ignition electrode thermocouple with interrupter adapter electric igniter boiler control thermostat safety high limite thermostat with thermocouple serial contacts flue thermostat with indication lamp for chim ney obstruction boiler thermometer external flue hood stove enamelled casing COMPONENTS on off switch automatic combination gas control ...

Page 11: ...1 6 1 EXPLODED VIEW OF BOILER BLOCK unaccesoried version EXPLODED DRAWINGS AND PARTS LIST 1 6 5 ...

Page 12: ...ver K 45 1866503 1866504 1866505 1866506 1866507 1866508 25 Gas burner assembly 1855103 1855104 1855105 1855106 1855107 1855108 26 Peep hole with sight glass 1855060 27 Polidoro pilot burner T models 0160300 27 Ignition electrode T models 0161600 27 Thermocouple T models 0160500 27 Electrode fixing bracket I models 1848009 27 Ignition electrode I models 1861500 27 Ionisation electrode I models 186...

Page 13: ...1 6 3 EXPLODED VIEW OF BOILER BLOCK accesoried version 7 ...

Page 14: ...5 22 Base tray 1845003 1845004 1845005 23 Plate DB 1200 1892603 1892604 1892605 24 Insulating front cover K 45 1866503 1866504 1866505 25 Gas burner assembly 1855103 1855104 1855105 26 Peep hole with sight glass 1855060 27 Polidoro pilot burner T models 0160300 27 Ignition electrode T models 0161600 27 Thermocouple T models 0160500 27 Electrode fixing brackets I models 1848009 27 Ignition electrod...

Page 15: ... 1849108 COMPLETE CONTROL PANEL boilers with 8 sections x 1849118 COMPLETE CONTROL PANEL boilers with 8 sections x 1872202 PANEL FRONT PLASTIC COVER x x 1872200 PANEL REAR PLASTIC COVER x x 8584747 HINGE 4 x 40 FOR COVER x x 0172701 WIREDCONNECTION forSIT NOVA VALVE x x 0672501 CONNECTION MM 540 x 1861500 ELECTRODE FOR IGNITER x 1861501 ELECTRODE IONIZATION CONTROL x 0161600 ELECTRODE FOR IGNITER ...

Page 16: ...er in accordance with requirements of Local Regulations particularly in order to avoid any possible risk for the user or malfunctioning of the boiler The connection of the boiler to the water system should comply with all appropriate regula tions In th case of installations in known hard water areas hardness greater than 20 French degrees appropriate treatment of the system fill water is strongly ...

Page 17: ...e blu blu nero nero nero nero LPT LF F4 marrone K4 Q1 TA 8 25 9 16 10 TAI B1 25 TR VG L 1 N 2 OR 60 59 56 55 58 24 57 71 N giallo marrone PR LEGEND Terminal Connection on P C B ACC Electric igniter FUS Fuse IG Main switch LF Flue saftey thermostat indicator lamp LPT Voltage indicator lamp LR Heating function indicator lamp model PV only OR Supply for time clock OR Connections for time clock PR Cir...

Page 18: ...N 2 FILTRO ANTIDISTURBO 66 60 59 56 55 58 24 57 71 N centralina ionizzazione giallo giallo FILTRO ANTIDISTURBO OR PR IDEA BOILERS WITH ELECTRONIC IGNITION 2 5 1 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 3 1 2 TS SBPR IONIZZAZIONE TERRA ACCENSIONE 22 V 1 V 2 SB BLU NERO ARANCIO NERO BIAN CO BLU ROSSO GIALLO 67 68 69 70 62 61 65 64 63 MARRONE MARRONE BLU BLU 71 12 Thelegendandinstructionsfortheconnecti...

Page 19: ... burner off using the main switch Wait 30 seconds at least Re light the burner and check the slow ignition approx value 8 mbar CASING ASSEMBLY 2 6 IDEA boilers are supplied complete with assembled casing Electrical and water connections can be made very easily without the need to desmantle any part of the casing It is sufficient to open the front door to have complete access to the control panel F...

Page 20: ...on electrode will spark If not check that the correct voltage is being supplied to the gas control valve If there is voltage then replace the gas control If there is no voltage then check the function of main switch flue safety ther mostat time clock room thermostat boiler control thermostat Ensure that electrode spark is 5 mm long and that it shoot out between ignition plug and gas outlet slots o...

Page 21: ...ervice Engineer 3 CHECKING THE FLUE THERMOSTAT 2 7 4 It is strongly recommended that the efficient and safe operation of the flue thermostat is checked as follows temporarily obstruct the flue above the darught diverter with an insulating material capable of enduring temperature of approx 300 C open all the windows of boiler room to ensure air circulation before lighting the boi ler the burner sho...

Page 22: ...he required temperature Should any problem occurr during boiler ignition even though all operations have been madecorrectly then apply to a qua lified Gas Service Engineer IDEA BOILERS WITH ELECTRIC IGNITION 3 1 1 CONTROL KNOB PRESSURE ADJUSTING SCREW PILOT PRESSURE ADJUSTING SCREW TEST POINT SCREW DOWNSTREAM INLET TEST POINT SCREW IDEA BOILERS WITH ELECTRONIC IGNITION Turn the boiler thermostat d...

Page 23: ...ble the casing front panel turn on power supply WARNING should the flue safety thermostat trip more than three times it is abso lutely vital to call for a Qualified Service Engineer to check for the possible cause of failure Should the chimney draught be inadequate then corrective action must be taken PROHIBITION the flue safety thermostat has been pre setted and its sensor positioned in such a wa...

Page 24: ...12010 VIGNOLO CN Via Cervasca 6 TEL 0171 407111 TELEX 226662 SARB I FAX 0171 407350 ...