Borg & Overstrom b5, Install & Operation Manual

Page 1: ...Controls 4 Storage Cabinet 5 Installation 5 Major Components 5 Water CO2 Connection 6 CO2 Bottle Installation 7 Level Sensor Assembly 8 Operation 8 Cold Water Connection Operation 9 Functions Controls 9 General Safety 10 Maintenance 10 Isolation Removal 11 Sanitisation Guide 12 Leak Detection 13 Emptying the Carbonation Tank 14 Advanced Troubleshooting 18 Exploded Diagrams Parts List 24 Technical ...

Page 2: ... thermostatically controlled via the adjustment screw on the back of the machine This is factory set and is not necessary to adjust in most cases see Controls Ambient Water bypasses the cold tank for the ambient dispense option Sparkling Water is chilled as it passes through the coil immediately before dispense or being pumped under pressure into the carbonator which it fitted inside the same coil...

Page 3: ...bient Button Press to dispense ambient water Sparkling Soda Switches sparkling operation on off Sparkling Button Press to dispense sparkling water Yellow LED bottom RH Colours to show the sparkling operation is switched on Hot On Off Switch The hot water heating mode is controlled by a switch on the back of the unit next to the cooling mode switch This switch is labelled Hot Hot Thermostat regulat...

Page 4: ...fitted with a lower storage area The door panel is hinged and fastened with magnetic catches There is a removable cover protecting the machine parts Every DC15 is supplied with a level sensor kit comprising Water container Level sensor module Level sensor module Water container ...

Page 5: ...onents Water CO2 Connection Carbonation Switch Chilled PowerSwitch IEC Power Socket CO2 Connector 1 4 Inlet Water 1 4 Drain Port Water Tap Set Right Table Plate Left Table Plate Handle Drip Tray Control Panel Leak Detector Reset Cold Tank Level Sensor 7 Hot PowerSwitch ...

Page 6: ...ttle and regulator to the machine using 1 4 inch pipe After completing the water installation turn on the soda power switch and the pump will run Do not open the regulator valve until the carbonated switch has been turned on We recommend between 3 5 5 bar Do not exceed 5 bar pressure Flush through approximately 10 litres of water Check and adjust the CO2 pressure accordingly It will be necessary t...

Page 7: ...ubing into the top of the level sensor connector The LED lighting at the base of the faucet will flash slowly for 1 minute This is also repeated every time a dispense button is pressed Empty the waste container to cancel A WARNING TONE WILL SOUND WHEN THE WATER RISES UPON EMPTYING THE CONTAINER THE WARNING TONE WILL STOP 1 2 3 4 ...

Page 8: ...an be set from 4c to 10c When the chilling LED is off the set temperature has been reached This can take up to one hour 1 3 2 D L O C 4 5 hot cold chilling heating 6 hot cold chilling heating 7 10L COLD 4c 10c When the heating LED is off the pre set temperature has been reached This can take up to 30mins Plug in the power supply cold hot sparkling tanks will automatically fill Activate the carbona...

Page 9: ... chilling heating General Safety Leave a space no less than 15cm between the wall and dispenser Keep the machine away from sunlight heat and moisture Ambient Water Button Chilled Water Button Hot Water Button Hot Water Lock Button Sparkling Water Button selected models 15cm ...

Page 10: ...ake sure the machine is completely disconnected from electricity before carrying out any maintenance work Turn off the water supply To drain the Direct Chill tank remove the cap on the back of the machine We recommend it is refitted immediately upon draining being completed Cold water drain ...

Page 11: ...peat with sparkling button if present Leave the solution inside machine for sanitisation to take effect minimum 5 minutes while thoroughly cleaning the machine externally pay particular attention to the dispense faucet and button controls Remember to include the drip tray Empty the Waste Overflow System and flush through with a small amount of sanitisation fluid if needed When the external cleanin...

Page 12: ...ated by a blue LED flashing at the base of the tap 4 5 HOT 6 To reset Unplug the machine and remove the protective cover Locate the source of leakage and rectify Locate the detection probe which can be found in the bottom at the rear of the machine Dry the probes and internal area with a dry cloth Locate the Leak Detector valve Reset the red lever push it in Reconnect the power to machine and test...

Page 13: ...tem switch on the back of the unit Press and hold the Sparkling water dispense button until all water is expelled The tank is empty of sparking water when only CO2 is being released Ensure to release the Sparkling water button and take care to avoid releasing excess amounts of CO2 gas hot cold sparkling heating 2 3 4 ...

Page 14: ... control PCB when operated Caution High Voltage If not present check wiring for continuity and or replace PCB If present check coil PCB and replace solenoid coil whole valve coil whole valve assembly complete PCB as needed Level Sensor Waste Water Container full Blue LED will flash slowly when the button is pressed This flashing cycle will repeat for 60 secs following the button being pressed Empt...

Page 15: ... Valve Check function condition and repair replace accordingly Carbonation System switched off Switch on Switch on back of the machine From Hot Valve Hot water lock button not being pressed Press hot water lock button prior to hot water button If during first installation Ensure that the hot tank has filled This fills automatically upon first installation allow 2 3 mins Check and follow installati...

Page 16: ...tact technical support DC Tank empty Check water level and replace level sensor in fill valve as needed Fan not working Check and replace as necessary Hot Water not Hot Hot water mode switched off Switch on hot water mode Heating cycle incomplete Wait for heating LED to stop showing Hot water demand too high Advise user s hot thermostat not working Replace thermostat Over heat function active Heat...

Page 17: ...stem Low no CO2 Pressure Check regulator and or replace cylinder Intermittent Water Dispense From Sparkling Water Valve Trapped air in pipe work especially where water pressure is low or after filter change Hold button on to purge air out This could take several minutes where pressure is low Use filter function if available Button not being pressed enough Press button firmly N B This could be caus...

Page 18: ...org Overström GB 18 Chilled Ambient Exploded Diagram Expolded Diagrams Parts List S5 S30 S39 S30 S11 S6 S10 S40 S29 S15 S14 S13 S12 S4 S1 S2 S18 S24 S25 S19 S17 S8 S44 S22 S22 S48 S16 S16 S16 S26 S9 S20 S23 S27 S3 S28 S7 S34 S21 ...

Page 19: ...org Overström GB 19 S47 S31 S52 S30 S9 S8 S1 S2 S3 S5 S6 S10 S4 S30 S11 S13 S12 S14 S15 S16 S16 S16 S16 S16 S17 S18 S19 S20 S22 S22 S27 S24 S25 S26 S28 S42 S29 S23 S9 S7 S34 S33 S21 S32 Chilled Ambient Sparkling Exploded Diagram ...

Page 20: ... Borg Overström GB 20 S50 S46 S43 S30 S9 S8 S1 S2 S3 S5 S6 S10 S4 S30 S11 S13 S12 S14 S15 S16 S16 S16 S16 S17 S18 S19 S20 S22 S22 S27 S24 S25 S28 S35 S36 S37 S38 S42 S29 S26 S23 S7 S34 S21 Chilled Ambient Hot Exploded Diagram ...

Page 21: ...ström GB 21 S49 S31 S51 S30 S9 S8 S3 S5 S6 S10 S45 S30 S11 S13 S12 S14 S15 S16 S16 S16 S16 S16 S17 S20 S22 S22 S27 S26 S28 S35 S36 S37 S38 S43 S29 S1 S2 S18 S24 S25 S19 S9 S4 S7 S34 S21 S33 S32 S23 Chilled Hot Sparkling Exploded Diagram ...

Page 22: ...72144 S13 IEC Power Cord set Schu ko EURO 1 1 1 1 172148 S14 IEC Power Cord set UK 1 1 1 1 172152 S15 IEC Power Cord set Swiss 1 1 1 1 852108 S16 Solenoid Valve 3 5 4 5 173241 S17 Cold Thermostat 1 1 1 1 173267 S18 Leak Detector Probe 2 2 2 2 173274 S19 Leak Detector Module 1 1 1 1 173277 S20 Fan 1 1 1 1 174352 S21 DC Pump 1 1 1 1 175363 S22 Cup Dispenser Tube Set 2 2 2 2 184565 S23 Inner Front Co...

Page 23: ... Assembly 1 0 1 0 145011 S40 DCA Control Button Membrane 1 0 0 0 191171 S41 DCHA Control Button Membrane 0 1 0 0 191172 S42 DCAS Control Button Membrane 0 0 1 0 191173 S43 DCHS Control Button Membrane 0 0 0 1 191174 S44 DC Level Control Board 1 0 0 0 171241 S45 H Level Control Board 0 0 0 1 171249 S46 DCH Level Control Board 0 0 1 0 171243 S47 DCAS Main Control Board 0 1 0 0 171236 S48 DCA Main Co...

Page 24: ...d Ambient Electrical Circuit Diagram KEY FAN COMPRESSOR TRANSFORMER SWITCH SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC INLET LIVE NEUTRAL BROWN BLUE WHITE YELLOW ORANGE PURPLE BLACK RED MAIN CONTROL PCB LEVEL SENSOR PCB LEAK DETECTOR COLD TANK LED ...

Page 25: ... Electrical Circuit Diagram KEY FAN COMPRESSOR TRANSFORMER SWITCH SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC INLET LIVE NEUTRAL BROWN BLUE WHITE YELLOW ORANGE PURPLE BLACK RED MAIN CONTROL PCB LEVEL SENSOR PCB LEAK DETECTOR COLD TANK LED SODA ...

Page 26: ... Electrical Circuit Diagram KEY FAN COMPRESSOR TRANSFORMER SWITCH SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC INLET LIVE NEUTRAL BROWN BLUE WHITE YELLOW ORANGE PURPLE BLACK RED MAIN CONTROL PCB LEVEL SENSOR PCB LEAK DETECTOR COLD TANK LED ...

Page 27: ...R SWITCH SOLENOID FUSE PUMP BRIDGE DIODE TEMPERATURE SWITCH HOT WATER TANK 230 AC INLET LIVE NEUTRAL BROWN BLUE WHITE YELLOW ORANGE PURPLE BLACK RED MAIN CONTROL PCB LEVEL SENSOR PCB LEAK DETECTOR COLD TANK LED SODA HOT TANK PCB Chilled Hot Sparkling Electrical Circuit Diagram ...

Page 28: ...B 28 Chilled Ambient Water Pathway Diagram AMBIENT SOLENOID ICE BANK FILL SOLENOID NON RETURN VALVE GRIT FILTER EXTERNAL WATER FILTER WATER IN TAP WATER OUT CHILLD SOLENOID LEAK DETECTOR CHILLED AMBIENT DIRECT CHILL TANK COMPRESSOR WATER INLET ...

Page 29: ...ID ICE BANK FILL SOLENOID NON RETURN VALVE GRIT FILTER EXTERNAL WATER FILTER WATER IN TAP WATER OUT CHILLED SOLENOID CO2 FILL SOLENOID DIRECT CHILL TANK COMPRESSOR CARBONATION PUMP CARBONATION TANK NON RETURN VALVE NON RETURN VALVE CO2 IN SPARKLING SOLENOID LEAK DETECTOR AMBIENT CHILLED SPARKLING WATER INLET ...

Page 30: ...mbient Hot Electrical Circuit Diagram HOT SOLENOID ICE BANK FILL SOLENOID NON RETURN VALVE GRIT FILTER EXTERNAL WATER FILTER WATER IN TAP WATER OUT CHILLED SOLENOID AMBIENT SOLENOID DIRECT CHILL TANK COMPRESSOR AMBIENT CHILLED HOT LEAK DETECTOR HOT DISPENSE ...

Page 31: ... BANK FILL SOLENOID NON RETURN VALVE GRIT FILTER LEAK DETECTOR EXTERNAL WATER FILTER WATER IN TAP WATER OUT CHILLED SOLENOID CO2 FILL SOLENOID DIRECT CHILL TANK COMPRESSOR NON RETURN VALVE NON RETURN VALVE CO2 IN SPARKLING SOLENOID SPARKLING HOT CHILLED AMBIENT CARBONATION PUMP CARBONATION TANK HOT DISPENSE ...

Page 32: ...ed for energy conservation Chilled Hot Sparkling High efficiency compression system with capillary control Premium quality long life hermetic compressor Compact internal condenser fan assisted for greater efficiency Environmentally friendly R134A refrigerant 3 5 litre insulated stainless steel chiller tank with level control containing stainless steel cold water direct chill coil Thermostatically ...