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4

V3

 Drilling the Door & Fixing the Latch

With all the drilling points marked out on the door, the holes can be drilled.

All of the 6 x 8mm holes will need to be drilled through the door. The remaining material which will be around the 4 x 

8mm horizontal holes will need to be removed with a sharp chisel.

Where the ‘centre line of latch’ is marked on the template, drill a 25mm wide and 85mm deep hole in the edge of the 

door to accommodate the barrel of the latch.

Insert the barrel of the latch into the hole in the edge of the door and draw around the rectangular face plate latch.

With the face plate marked, remove the latch from the hole in the door. Now remove 3mm of material from the door 

so that the face plate of the latch sits flush with the door edge. With the latch positioned in the door it can now be 

secured using two of the woods screws 

(part no. 14)

 via the two screw holes in the face plate of the latch.

Apply the Drilling Template 

Tape the template to the door and ensure that the dotted line on the template is 

aligned to the edge of the door.

Mark all six of the 8mm holes as shown on the drilling template.

Mark on the door ‘centre line of latch’ ensuring that the centre line for the latch is in 

the centre on the edge of the door.

Installation 

Fitting & Positioning the Spindle

Select one of the two spindles 

(part no.10 - 100mm spindle) 

or 

(part no. 11 - 85mm spindle)

 supplied in the accessory pack. Use 

the longest spindle possible. Cutting the spindle down may be re-

quired, but this would depend entirely on the thickness of the door.  

Please note if the spindle is cut too short this may cause the 

spindle to slip out of position if the door is slammed and re-

sult in users being locked out. 

Fitting the Keypad & Inside Handle

Place one of the rubber gaskets (part no.3) around the back of the keypad, 

ensuring that the gasket is the correct way up and that the spindle follower is 

still visible. As per the image.

The fixing posts at the top and bottom on the reverse of the keypad will sit in 

the very top and bottom 8mm holes drilled in the face of the door. When in 

place ensure that the spindle is located into the spindle follower on back of the 

keypad.

 Continued of page no.5.

5

V3

Place the remaining rubber gasket 

(part no. 3)

 around the back of the inside handle and as with the keypad side 

the spindle follower on the back of the inside handle will need to be visible.

With the keypad in place on the door and the inside handle having the rubber gasket in place the inside handle 

can be offered up to the door and secured in place using one pair of the machine screws 

(part no. 12 or 13)

. The 

length of machine screw used would depend entirely on the thickness of the door.

Once the unit has been secured onto the door the unit can be tested on the set code. Check that both the keypad 

and inside handle retract the latch fully.

Please note if the latch does not retract, the spindle has been put in the incorrect way. Please refer to ‘fitting and 

positioning the spindle’ on 

(page no.4)

 as how to insert the spindle into the latch. 

If the spindle is too short for the thickness of door, you will find that you will only be able to retract the latch from 

one side of the door and therefore you will need to remove and replace with a longer spindle.

If you find the operation of the unit is very stiff when you are testing, either the unit has been over tightened on the 

door and would need to be loosened or not enough material has been removed when drilling out the hole for the 

barrell of the latch and therefore the unit will need to be taken off of the door and more material removed

Installation 

Gaskets 

(part no.3)

Keypad 

(part no.1)

Inside Handle 

(part no.2)

Machine Screws 

(part no.12/13) 

Hexagon Support 

Posts 

(part no.9)

Spindle

(part no.10/11)

Tubular Latch 

(part no.4)

Secured in place with 2 wood screws

 (part no.14)

Fitting Illustration

Right Hand

 

Left Hand

 

As viewed from the outside 

of the door

Summary of Contents for BL2000 Series

Page 1: ... has been put around the wrong way Re read the code change instructions and ensure that all of the tumblers are facing the correct way and that all of the tumblers square notches are facing towards the outside edge of the keypad The spindle has been cut too short or has been positioned incorrectly If the spindle is too short it will not engage with the keypad knob or inside handle If the spindle h...

Page 2: ...e care when removing the red screws as behind the plate are fourteen small springs 3 With the plate removed you will now see that there are five red tipped coded tumblers eight blue non coded tumblers and one uncoloured tumbler C button 4 To change the code push and hold the C button Do not turn the keypad over as this will result in all of the coloured tipped tumblers falling out With the C butto...

Page 3: ...y protrude when the door is in its closed position To secure the strike plate and box keep in place use two of the wood screws part no 14 Now that the strike and the box keep have been secured in place the door can be closed Ensure that the keypad and inside handle with draw the latch when the door is in its closed position If the operation of the lock is excessively stiff when turning the keypad ...

Page 4: ...y up and that the spindle follower is still visible As per the image The fixing posts at the top and bottom on the reverse of the keypad will sit in the very top and bottom 8mm holes drilled in the face of the door When in place ensure that the spindle is located into the spindle follower on back of the keypad Continued of page no 5 5 V3 Place the remaining rubber gasket part no 3 around the back ...

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