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www.BormannTools.com 

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Application information 

This winch is designed to move a load at ground level or up an incline. It is neither designed nor intended for hoisting. This 

winch is not to be used to lift or move people. This winch is for intermittent use due to heat buildup characteristic of various 

components. If the end of the motor becomes uncomfortably hot to touch, stop winching and allow the motor to cool down. 

Line speed and amp draw (first lavey) 12v 

Line Pull

 

Lb

 

NO

 

1000

 

2000

 

3000

 

Kg

 

LOAD

 

454

 

907

 

1361

 

Line speed

 

ft/min

 

9.5

 

6

.

6

 

4.3

 

2.3

 

m/min

 

2

.

9

 

2

.

0

 

1

.

3

 

0

.

7

 

Motor

 

Amps

 

10

 

25

 

60

 

150

 

Line pull and cable capacity 

Layers of cable

 

1

 

2

 

3

 

4

 

5

 

6

 

Rated line Pull per 

layer

 

Lb

 

3000

 

2370

 

1960

 

1670

 

1460

 

1290

 

Kg

 

1361

 

1075

 

889

 

756

 

662

 

585

 

Cumulative cable 

capacity

 

ft

 

4.6

 

10.8

 

18

 

22

 

27.9

 

33.4

 

m

 

1.4

 

3.3

 

5

.

5

 

6

.

7

 

8.5

 

10.2

 

Safety precautions 

Throughout this manual, you will find notations with the following headings: 

Danger: 

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. 

Warning: 

Indicates a potentially hazardous situation which, if not avoided, will result in death or serious injury. 

Caution: 

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This 

notation is also used to alert against unsafe practices. 

Note: 

Indicates additional information in the installation and operation procedures of your winch. 

Please Note: 

Winch is designed primarily for intermittent applications. This winch is not designed to be used in industrial or 

hoisting applications. 

General safety information 

Your winch is a very powerful machine. If used unsafely or improperly, there is a possibility that property damage or personal 

injury could result. 

Warning: 

The responsibility for safe installation and operation of the winch and prevention of the winch and prevention of 

personal injury and property damage ultimately rests with you, the operator. There is no substitute for the use of good 

judgement and caution in operating a winch. 

Warning: 

The wire rope may break before the winch stalls. For heavy loads, use a pulley block to reduce the load on the wire 

rope. 

1. Maximum working load capacity is on the wire rope layer closest to the drum. DO NOT OVERLOAD. DO NOT ATTEMPT

PROLONGED PULLS AT HEAVY LOADS. Overloads can damage the winch and/or the wire rope and create unsafe operating

conditions. If considerable winching is performed with the engine off, the battery may be too weak to restart the engine.

2. AFTER READING AND UNDERSTANDING THIS MANUAL, LEARN TO USE YOUR WINCH. After installing the winch, practice

using it so you will be familiar with it when the need arises.

3. DO NOT "move" your vehicle to assist the winch in pulling the load. The combination of the winch and vehicle pulling

together could overload the wire rope and the winch.

4. ALWAYS STAND CLEAR OF WIRE ROPE, HOOK AND WINCH. IN UNLIKELY EVENT OF ANY COMPONENT FAILURE IT'S BEST

TO BE OUT OF HARM'S WAY.

5. lnspect wire rope and equipment frequently. A Frayed wire rope with broken strands should be replaced immediately.

Summary of Contents for 018988

Page 1: ...Art Nr WWW BORMANNTOOLS COM en el BWR5108 v2 1 018988...

Page 2: ...designed primarily for intermittent applications This winch is not designed to be used in industrial or hoisting applications General safety information Your winch is a very powerful machine If used...

Page 3: ...nylon sling is used check the attachment to the load 20 When using your winch to move a load place the vehicle transmission in neutral set vehicle brake and chock all wheels 21 DO NOT USE THE WINCH TO...

Page 4: ...to the battery Connect the remaining black remote control wire to the battery negative terminal Please refer to Figure 2 Step 4 FREE SPOOL OPERATION Pull and turn the clutch knob to the Free position...

Page 5: ...t must be replaced before being used again To do this remove the defective rope by free spooling Remove the bolt on the drum and release the rope 2 Insert the end of the new rope and secure bolt tight...

Page 6: ...serious damage tothe winch andwirerope It can be corrected by securing load spooling out the wire rope and repositioning it to the opposite end of the drum Danger Do not disengage clutch under load if...

Page 7: ...1 0kw 1 34hp 12V permanent magnet Gear reduction ratio 153 1 Drum dimension 1 2 x2 8 30 5mm x 71 5mm Cable 3 16 x43 4 8mm x 13 5m Switch control lead 3m Battery cable 1 83m Overall dimension 11 8 x4...

Page 8: ...v Lb NO 1000 2000 3000 Kg LOAD 454 907 1361 ft min 9 5 6 6 4 3 2 3 m min 2 9 2 0 1 3 0 7 Amps 10 25 60 150 1 2 3 4 5 6 Lb 3000 2370 1960 1670 1460 1290 Kg 1361 1075 889 756 662 585 ft 4 6 10 8 18 22 2...

Page 9: ...9 www BormannTools com 5 220V 110V...

Page 10: ...10 www BormannTools com 1 2 3 1 2 4 1 free 9 5 Engaged 3...

Page 11: ...11 www BormannTools com 1 100 lb 2 3 to fairlead 4 5 1 2 3 1...

Page 12: ...12 www BormannTools com 2 4 Figure 4 1 2 5 3 6 6 4 5 6...

Page 13: ...13 www BormannTools com 1 8 2 1 2 Service 3...

Page 14: ...14 www BormannTools com 3000lbs 1361kg 1 0kw 1 34hp 12V 153 1 1 2 x2 8 30 5mm x 71 5mm 3 16 x43 4 8mm x 13 5m 3m 1 83m 11 8 x4 1 x4 1 300mm x 103 5mm x 106mm 3 10 x3 8 5mm x 80mm 19kg 20kg Service...

Page 15: ......

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