Borri B500-R060-C, User Manual

Page 1: ...B500 Online UPS User Manual B500 R060 C B500 R100 C 208 220 230 240VAC ...

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Page 3: ...3 7 Installation of UPS with AC inputs 15 4 Power cables connection Startup 17 4 1 Access to terminal block 19 4 2 Common input sources connection 19 4 3 Separate input sources connection 20 4 4 Frequency converter connection 22 4 5 UPS Initial Startup 22 4 6 Parallel Installation and Operation 23 5 Operation 30 5 1 Display Panel 30 5 2 Operating mode 33 5 3 Turning on and Turning off UPS 36 5 4 L...

Page 4: ...0 7 3 Operating Environment 50 8 Troubleshooting 51 8 1 Accessing Alarms and Conditions 51 8 2 Typical Alarms and Conditions 53 9 Communication 58 9 1 USB Interface 58 9 2 RS 232 Interface 58 9 3 Dry contact Interface 58 9 4 Intelligent slot 60 10 Software 61 ...

Page 5: ...wnout and line noise Power outages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the B500R UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment Thi...

Page 6: ...2 Fig 1 2 Online B500 R100 C UPS Online R T UPS as Tower installation Fig 1 3 Online B500 R060 C UPS Fig 1 4 Online B500 R100 C UPS Providing outstanding performance and reliability the B500R ...

Page 7: ...ge time Selectable High Efficiency B500R mode of operation Start on battery capability for powering up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Optional installation method Rack Tower Remote shutdown control through the Remote Emergent P...

Page 8: ...ousing Place cables in such a way that no one can step on or trip over them UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appro...

Page 9: ... an ampere rating in accordance with the IEC EN 60934 standard or your local electrical code and have a contact air gap of at least 3 mm Model 240V B500 R060 C 45 amp 2 pole circuit breaker B500 R100 C 70 amp 2 pole circuit breaker Earthing connection is essential before connecting to the building wiring terminal 2 2 Operation Do not disconnect the earth conductor cable from the UPS or the buildin...

Page 10: ...capacitor or BUS capacitor terminals Caution risk of electric shock Before carrying out any kind of service or maintenance take all precautionary measures specified as below and any other measures necessary Remove all jewellery wristwatches rings and other metal objects Use only tools with insulated grips and handles Replace the fuse only with the same type and of the same amperage in order to avo...

Page 11: ...000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 SURGE IEC EN 61000 4 5 Level 4 CS IEC EN 61000 4 6 Level 3 Power frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency Signals IEC EN 61000 2 2 Warning This is a product for commercial applications If used in an industrial environment extra precautions may be required ...

Page 12: ...ceptance file a claim for concealed damage 3 2 Unpacking the Carton CAUTION If the carton is unpacked in a low temperature environment it may cause condensation in or on the cabinet of UPS Do not install the UPS until the inside and outside of the cabinet are absolutely dry to prevent hazard of electric shock CAUTION The cabinet is heavy Refer to the following instruction to unpack and move the ca...

Page 13: ...cking the Cabinet of Online B500 R060 C UPS B500 R100 C UPS Fig 3 2 Unpacking the Cabinet of Online B500 R100 C UPS Step 2 Always lift the cabinet carefully out of the outer carton and set it on a flat stable surface see Fig 3 3 3 4 ...

Page 14: ...nd is free of humidity flammable gas and corrosion Lifting the Cabinet Fig 3 3 Lifting the Cabinet of Online B500 R060 C UPS Fig 3 4 Lifting the Cabinet of Online B500 R100 C UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use ...

Page 15: ...ows the rear panel of the B500R models B500 R060 C model Fig 3 5 Online B500 R060 C Rear Panel B500 R100 C model Fig 3 6 Online B500 R100 C Rear Panel 3 4 UPS Front Panel This section shows the front panel of the Online R T UPS The Online ...

Page 16: ...oper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space for B500 R060 C and 5U space for B500 R100 C allocated for the UPS 2 Slide the cabinet into the rack see Fig 3 8 Fig 3 8 Installing the Cabinet 3 If installing additional UPSs repeat from Step 1 to Step 2 for ...

Page 17: ...ectrical personnel Please connect an appropriate breaker between UPS and batteries Please use the 10AWG wire to connect UPS and EBMS B500 R060 C Model 1 Plug the EBM cable into the UPS battery connector Fig 3 9 Plug the EBM cable into the UPS battery connector 2 Replace UPS s front panel and EBM s front panel ...

Page 18: ...14 Figure 3 10 Replace UPS s front panel and EBM s front panel B500 R100 C Model CAUTION Connect the EBM to protective ground with 8 AWG wire for EBM model before proceeding ...

Page 19: ...r setup 3 7 Installation of UPS with AC inputs CAUTION Online B500 R060 C B500 R100 C series support different AC power source for input and bypass So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical for both AC inputs Otherwise a transformer is necessary ...

Page 20: ...s AC inputs UPS with separate Normal and Bypass AC inputs Earthing systems are identical Earthing systems are separate Three different installations can be chosen 1 Transformer in the Normal AC input 2 Transformer in the Bypass AC input ...

Page 21: ...ion Startup This section explains Access to terminal block Common input sources connection Separate input sources connection Frequency converter connection UPS initial startup Notes While installing the UPS please select the cable cross section and protective device according to the specification below ...

Page 22: ...External Battery Cabinet Positive Pole Negative pole Neutral Pole Min conductor cross section 4mm 2 10AWG 2 5mm 2 2 12AWG 2 External Battery Cabinet Fuse 60A 80A in Positive Pole Negative pole Neutral Pole The UPS does not have an automatic protection device against current backfeed It is suggested that the unit should be installed using an external isolating device Check for hazardous voltage bet...

Page 23: ... 2 screws of the terminal block cover Fig 4 1 Remove the terminal block for B500 R060 C B500 R100 C 4 2 Common input sources connection CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first ...

Page 24: ...mmon input sources connection for B500 R060 C Fig 4 4 Common input sources conection for B500 R100 C 4 3 Separate input sources connection CAUTION This type of connection must be carried out by qualified electrical ...

Page 25: ...21 personnel CAUTION Always connect the earthing wire first Fig 4 5 Separate input sources connection for B500 R060 C Fig 4 6 Separate input sources connection for B500 R100 C ...

Page 26: ... Frequency converter connection for B500 R060 C Fig 4 8 Frequency converter connection for B500 R100 C 4 5 UPS Initial Startup To start up the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm ...

Page 27: ...ng the date and time At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting At initial startup input voltage auto sensing is disbaled by default When manually enabled by output voltage setting at the next AC startup the ...

Page 28: ...ance between the UPS in parallel and the breaker panel is more than 20 meters the length difference between input and output cable of the UPSs is required to be less than 5 How to install a new parallel UPS system 1 Before installing a new parallel UPS system it is neccecary to prepare the input and output wires the input and output breakers and the parallel cable 2 An appropriate 15 pin communica...

Page 29: ...25 Fig 4 9 Parallel systerm wiring diagram of B500 R060 C ...

Page 30: ...26 Fig 4 10 Parallel systerm wiring diagram of B500 R100 C ...

Page 31: ...27 Fig 4 11 Parallel System Installation Diagram ...

Page 32: ...stem The system will provide UPS power normally for key equipment or devices How to join a new UPS to a parallel system 1 Set up a mains mechanical switch or static switch at output of original UPS as fig4 11 2 Regulate the output voltage of the new UPS before adding a new UPS for a parallel system first check the output voltage which must be less than 0 5V difference between the original and the ...

Page 33: ... fig4 11 2 Ensure the bypass function of both UPS units is set as Enabled Press and hold the button to turn off the parallel system and the system will shift into bypass mode 3 Transfer the mains mechanical switch or static switch from the output of the parallel system to Utility then switch off all input and output breakers and mains breakers for the two UPS and the UPS will shut down completely ...

Page 34: ...olor backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to amber See Figure below Fig 5 1 B500 R060 C B500 R100 C Online UPS Control Panel ...

Page 35: ...it main menu Press this button for 1s to exit the present menu to default system status display menu without executing a command or changing a setting Scroll up Press this button for 100ms 1s to scroll up the menu option Scroll down Press this button for 100ms 1s to scroll down the menu option Enter next menu tree Press this button for 100ms 1s to select the present menu option or enter next menu ...

Page 36: ...ter powering on the LCD will display Welcome logo for several seconds and then enter to the default page which shows the UPS status summary The display automatically returns to the default UPS status summary screen when no button has been pressed within 15 minutes On the UPS status summary screen it provides the following information Status summary including mode and load Alarm status if any are p...

Page 37: ...given in chapter 5 4 5 2 Operating mode Different graphic symbols will be displayed according to current operating mode or status Table 5 3 Status Summary Screens Status Summary Screen Description Fig 5 3 Normal mode The UPS is operating in Normal mode from utility power ...

Page 38: ... without output Fig 5 7 High Efficiency Mode After the UPS is turned on the power used by the load is supplied from the utility power via internal filter while the utility power is in normal range so the high efficiency could be gained in the HE mode Once the mains is loss or abnormal the UPS would transfer to Line mode or Battery mode and the load is supplied continuously 1 The function could be ...

Page 39: ...s it indicates abnormal problems during the operation of the UPS Normally the problems are not fatal and the UPS continues working but they should be addressed or the UPS may fail Fig 5 10 Fault When a fault occurs it indicated a serious problem has happened the UPS will cut off the output or transfer to bypass and keep alarming The backlight of LCD will also turn to red Fig 5 11 Overload When the...

Page 40: ...ds may yhen be added one at a time after the UPS is turned on Switch off all connected loads before turning off the UPS 5 3 1 Turning on UPS with utility 1 Check all the connections are correct 2 Power on the UPS the fan begins to work LCD shows the Welcome logo The LCD will then show the default UPS status summary screen 3 Press and hold button continuously for more than 1 second The buzzer will ...

Page 41: ...3 3 Turning off UPS with utility 1 Press and hold button continuously for more than 3 seconds The buzzer will beep for 3s and the UPS will turn off the inverter output The UPS will go to Bypass mode if the bypass function is enabled 2 When doing the above the UPS output voltage will be still present if the bypass function is enabled In order to cut off the UPS output simply cut off the utility pow...

Page 42: ...it the user requirements optimize the function of UPS 5 4 1 The main menu In the default UPS status summary screen when pressing or 1s detailed information about alarm the system status and battery will be shown In the default UPS status summary screen when pressing 1s the display will enter the main menu tree The main menu tree includes six branches UPS status menu event log menu measurement menu...

Page 43: ...39 Fig 5 14 Main menu tree ...

Page 44: ... Fig5 14 5 4 3 The event log menu By pressing on the menu of Event log the display would enter the next event menu tree All the previous events alarm and fault have been recorded here The information includes the illustration the event code and the precise time of the UPS when the event happened By pressing or 1s all the events can be displayed one by one The max number of records is 50 When the n...

Page 45: ...ment the display will enter the next measurement menu tree A lot of detailed useful information can be checked here EG the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing 1s the display will return to the last main menu tree ...

Page 46: ... once the EPO function is enabled the UPS output will be cut off immediately and show a warning on LCD To recover to normal status first the EPO connector should be closed then enter the menu Control Clear EPO Status or press and hold button continuously for more than 1 second to clear EPO status The UPS will then stop alarming and recover to Bypass While the EPO function is enabled the UPS is onl...

Page 47: ...t Status to reset the error status The UPS will then stop alarming and recover to Bypass mode Before turning the UPS on again after a fault status by manual operation the root cause of the fault must be established and eliminated 4 Restore to factory settings all parameters are able to be reset to factory default This can only be done in Bypass mode ...

Page 48: ...44 Fig 5 17 Control menu tree 5 4 6 The identification menu By pressing on the menu of Identification the display will enter the next identification menu tree ...

Page 49: ...ing menu Please contact your local distributor for further information before using the settings Some settings may be changed from the specification and some settings could enable or disable some functions Selection of an inappropriate option setting by the user may result in potential failures or loss of protective function even directly damage the load battery or UPS Most settings may only be ch...

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Page 51: ...47 Fig 5 19 Setting menu tree Example set rated output voltage value Fig 5 20 Set rated output voltage value ...

Page 52: ... the UPS CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required precaution Keep unauthorized personnel away from UPS 1 Make sure that the UPS is turned off and disconnected from utility power and batteries if the UPS requires any type of transportation 2 Place the UPS on a flat stable surface 6 3 Recycling the Used UPS Contact ...

Page 53: ...00 C Output Power Capacity 6KVA 5 4KW 10KVA 9KW Voltage Range 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Frequency 50 60Hz 50 60Hz Voltage Distortion 5 Nonlinear load 2 Linear load 5 Nonlinear load 2 Linear load Over Load Line Mode 2mins 102 130 30s 130 150 100ms 150 Battery Mode 10s 102 130 100ms 130 Efficiency Line mode 92 93 ECO mode 96 97 Battery mode 89 90 Input Input wire 1 Ph L...

Page 54: ...39A 48A Charger current 8A 8A 7 2 Dimension and Weight Model B500 R060 C B500 R100 C Dimension W D H mm 438 640 594 129 438 640 594 215 5 Net Weight KG 19 0 26 0 Gross Weight KG 22 8 30 8 7 3 Operating Environment Item B500 R060 C B500 R100 C Standards Comments Cooling Force Air Cooling Operating Temperature Range 0 C 40 C Nominal power continuous operating mode Storage Temperature 15 C 60 C UPS 0...

Page 55: ...ctive alarms Event Log menu Access to the most recent 50 events which may include active and closed alarms UPS Status Menu From the UPS Status menu you can access the following screens for troubleshooting information Status summary screen The status summary screen provides information on both mode and load When there is a critical alarm the status summary screen changes from its normal white text ...

Page 56: ...om newest to oldest Events notices and alarms are logged in the Event Log when they occur and if applicable when they were cleared as follows Events are silent conditions that are recorded in the Event Log as status information Events do not require a response Notices including active notice are recorded in the Event Log Active notices such as Bypass Abnormal are typically announced by an intermit...

Page 57: ...h battery power Prepare your equipment for shutdown In Eco Mode Alarm Code 63 The UPS is on bypass while operating on the High Efficiency setting The equipment transferred to bypass utility power as a normal function of High Efficiency operation Battery mode is available and your equipment is protected Epo Active Alarm Code 71 The external contacts in the rear of the UPS are configured for REPO op...

Page 58: ...e condition persists contact your service representative Battery low Alarm Code 12 The UPS is in Battery mode and the battery is running low This warning is approximate and the actual time to shutdown may vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity Service Battery Alarm Code 13 A f...

Page 59: ... Turn off the UPS Check if UPS output and loads is short circuit Ensure short circuit is removed before turning on again Fan Failure Alarm Code 84 Indicates that the fan could not work normally Check fans of UPS Heatsink Over Temperature Alarm Code 81 Indicates that the temperature of heatsink is too high UPS will get over temperature fault soon If the UPS transferred to Bypass mode If the conditi...

Page 60: ...ing the load Inv Under Voltage Alarm Code 33 Indicates that the UPS get inverter under voltage fault The UPS transfers to Bypass mode if supporting the load Inv Softstart Fail Alarm Code 34 Indicates that the inverter could not soft start successfully Contact your service representative Charger Fail Alarm Code 15 Indicates that the UPS has confirmed the charger has failed The UPS turns off the cha...

Page 61: ...eck the line input Bypass input different Alarm Code E8 Parallel system UPS1 bypass ok UPS2 Bypass loss Bypass different not allow turn on UPS Check bypass input Power strategy different Alarm Code E9 Parallel system UPS OP mode normal converter HE different Check UPS OP mode Keep OP mode be the same Rate power different Alarm Code EA Parallel system rate power different Rate power different not a...

Page 62: ...al device In 4 Unused Not applicable 5 GND Signal common Not applicable 6 Unused Not applicable 7 Unused Not applicable 8 Unused Not applicable 9 Unused Not applicable 9 3 Dry contact Interface The UPS incorporates build in single programmable relay output with potential free contact for remote alarm indication Dry out port And incorporates single signal input Dry in port See figure in the UPS rea...

Page 63: ...ng figures show schematic of the dry out in contacts Dry out contact schematic Dry in contact schematic The following table shows the options for the dry out in contacts Dry out signal Description Summary Alarm Activated when any warning happens On Battery Activated when the UPS operates on battery Battery Low Activated with the battery low alarm UPS ok Activated when the UPS has no alarms and no ...

Page 64: ... On Off status Maintain bypass Activated by 100ms pulse the UPS will turn to bypass mode and warning when it is activated just like maintain switch action The warning would disappear if the trigger pulse disappeared for one second 9 4 Intelligent slot This series is equipped with an intelligent slot for other optional card to achieve remote management of the UPS through internet intranet Please co...

Page 65: ... UPS on the same LAN no matter how far from the UPSs Installation procedure 1 Go to the website http www borri co uk softwaredownload 2 Choose the operation system you need and follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software Restart your computer aft...

Page 66: ...rside Road Eckington Sheffield S21 4HL Tel 44 01246 431431 Fax 44 01246 431 444 Email sales borri co uk Web www borri co uk Borri S p A Via 8 Marzo 2 52010 Bibbiena Arezzo Italy Tel 39 0575 5351 Fax 39 0575 651 438 Email info borri it Web www borri it 614 08116 00 ...