Borri B9600FXS, Product Manual

Page 1: ... l un I Jet _________ __ ИБП Borri B9600FXS руководство по эксплуатации Юниджет Постоянная ссылка на страницу https www uni jet com catalog ibp on line ibp borri b9600fxs ...

Page 2: ...asonable use Borri holds itself responsible only for the equipment in its original configuration Any intervention altering the structure or the operating cycle of the equipment has to be carried out and authorized directly by Borri Borri cannot be held responsible of the consequences deriving from the use of non original spare parts Borri reserves its right to carry out technical modifications on ...

Page 3: ...L BYPASS 16 2 OPERATING MODES 17 2 1 NORMAL OPERATION 17 2 2 BATTERY OPERATION 18 2 3 BYPASS OPERATION 19 2 4 MANUAL BYPASS 20 3 FRONT PANEL 21 3 1 FUNCTION BUTTONS 21 3 2 FUNCTION OF MIMIC PANEL LED S 21 3 3 ALARMS AND OPERATING STATUS 23 3 4 MEASUREMENTS ON THE DISPLAY 24 4 GENERAL TECHNICAL INFORMATION 25 4 1 TECHNICAL DATA 25 4 2 INSTRUCTIONS FOR INSTALLATION 25 4 2 1 Receipt of the UPS 25 4 2...

Page 4: ...RE 48 5 1 1 Diesel generator 48 5 1 2 Off line 48 5 1 3 Two level charge Boost Charge 49 5 1 4 Programmable rectifier soft start Walk in 50 5 1 5 Sequential rectifier start for parallel systems Hold off 50 5 1 6 Frequency converter 50 5 1 7 DCM function 50 5 2 BACK FEED PROTECTION FROM POWER RETURN TO MAINS 51 5 3 OPTIONS PROVIDED ON REQUEST 51 5 3 1 Thermal compensation of battery charge 51 5 3 2...

Page 5: ...attery operation 18 Picture 14 Bypass operation manual changeover 19 Picture 15 Bypass operation automatic changeover 19 Picture 16 Manual Bypass for functional tests 20 Picture 17 Manual Bypass for repair or maintenance works 20 Picture 18 UPS front panel 21 Picture 19 UPS mimic panel 21 Picture 20 Handling of UPS B9600FXS 400kVA 26 Picture 21 Handling of UPS B9600FXS 500 600kVA 27 Picture 22 Bas...

Page 6: ... Picture 44 Top view of B9600FXS 400kVA UPS with additional cabinet for cables inlet from the top 58 Picture 45 Base plan of B9600FXS 400kVA UPS with additional cabinet for cables inlet from the top 58 Picture 46 B9600FXS 500 600kVA UPS dimensions with additional cabinet for cables inlet from the top 59 Picture 47 Top view of B9600FXS 500 600kVA UPS with additional cabinet for cables inlet from th...

Page 7: ...erter is based on a high frequency PWM waveform The whole UPS is monitored by a DSP 32 bit microprocessor implementing full digital control of the system Procedures for power on power off switching to and from bypass are described step by step on LCD display so to help users to easily operate the UPS Results of electrical measurement alarm work condition event log and battery state are indicated r...

Page 8: ...vided under any condition of input power and loads Stable output frequency independent from input frequency Full compatibility with every type of load Configurable with any neutral wire configuration under request Automatic control of battery during both charging and discharging phases Easy to interface with monitoring devices Auto diagnostic feature and troubleshooting support Flexibility of comp...

Page 9: ...inimize the harmonics re injected into the mains and reduces the harmonic distortion of the current to a very low value even with low loads The trend of the power absorbed by the mains is almost sinusoidal with a power factor higher than 0 99 thanks to the PFC Power Factor Correction technology The current transducers TA1 TA2 TA3 provide the feedback for the input current waveform that is used by ...

Page 10: ...is the recharging time Picture 3 Operation with ONE charging level 1 2 INVERTER The inverter converts the DC input voltage to AC voltage stabilized in frequency and RMS value The DC voltage is converted by the IGBT bridge that uses six switches controlled using PWM Pulse Width Modulation technology at high commutation frequency The PWM generation as well as the control of the operating variables i...

Page 11: ...vides to eliminate the high frequency ripple and keep the total harmonic distortion THD of voltage lower than 2 with linear load The inverter thanks to its manufacturing technology and to the microprocessor control is able to supply indifferently inductive or capacitive loads In case the load is highly capacitive p f 0 9 contact the sales department to verify whether a slight power de rating is ne...

Page 12: ...Overload management Inverter can provide continuously 100 of nominal load and can tolerate overload conditions up to 125 for 10 minutes or 150 for 1 minute Peak conditions such as take off of engines or magnetic parts are managed limiting the output current to 150 for 5 cycles then reducing to 125 Any times output power grows above 100 the inverter keeps feeding the loads while the microprocessor ...

Page 13: ...ched on again and the load transferred back to the primary supply Picture 8 Overload with bypass not available 2 BYPASS NOT AVAILABLE As soon as an overload is detected the algorithm starts to calculate the increment of the energy When the threshold value is reached the inverter is switched off to avoid severe damages to the components As soon as the bypass is available again the load is supplied ...

Page 14: ...ncy line that provides to eliminate the fault thanks to its higher short circuit current In case the bypass is not available the inverter reduces its output voltage and limits its current to 200 for 100ms and then to 125 for 5 seconds after that it is switched off according to EN 62040 3 EN 50091 3 Picture 9 Short circuit characteristic Bypass not available ...

Page 15: ...rter in case of short circuit on the load has been described at 2 2 3 the output current is limited and the IGBT bridge current does not reach the protection threshold In case of short circuit in the inverter bridge the DC input current increases immediately and there is no possibility of limitation but stopping the PWM In this case the alarm A12 Max Current Stop is activated and must be reset man...

Page 16: ...ime it has been partially or completely discharged It is kept floating even when it is charged to compensate any auto discharge 1 4 STATIC SWITCH Static switch is composed of thyristors rated to work continuously at 150 of nominal output power The components connected to the bypass line are protected by fuses Picture 11 Static switch and manual bypass Thanks to the transfer logic integrated in the...

Page 17: ...tolerance limits and SYNCHRONIZED inverter 1 4 2 Emergency Line Inverter Transfer As soon as inverter is correctly working and synchronized UPS automatically switches the load to inverter in less than 1 msec If UPS switches back and forth more than 6 times in two minutes an alarm will be generated to inform the user and the load will be locked to emergency line A manual reset is necessary to switc...

Page 18: ...he rectifier supplies the inverter and compensates mains voltage fluctuations as well as load variation maintaining the DC voltage constant At the same time it provides to keep the battery in stand by floating charge or boost charge depending on the type of battery The inverter converts the DC voltage into an AC sine wave with stabilized voltage and frequency and also supplies the load via its sta...

Page 19: ...uts down as soon as the lowest battery level is reached black out As soon as the power is restored the rectifier charges the battery In the standard configuration the loads are supplied again via static switch SSB when mains is available again The inverter is restarted when the battery has partially restored its capacity The system restart from the black out condition can be customized based on th...

Page 20: ...ypass In the event of a bypass failure the load is transferred back to inverter without interruption Picture 14 Bypass operation manual changeover The automatic change over occurs for the reasons explained in paragraph 2 4 1 basically when the power supply to the load within the specified tolerance cannot be assured by the inverter Picture 15 Bypass operation automatic changeover ...

Page 21: ...e followed carefully in order to avoid damages to the UPS During the functional check of the UPS all the breakers can be closed except for the output breaker OCB and the full functionality can be tested Picture 16 Manual Bypass for functional tests During the manual bypass operation for repair or maintenance the UPS is completely switched off and the load is supplied directly by the bypass mains P...

Page 22: ...of the UPS Picture 18 UPS front panel 3 1 FUNCTION BUTTONS The front panel of the UPS is provided with 5 buttons whose functions are indicated in the following table Button Assigned functions Scrolls up the menus Increases the values by one unit Selects a value Scrolls down the menus Increases the values by one unit Selects a value Selects a menu Confirms changes Silences the buzzer activated due ...

Page 23: ...T ORANGE Circuit breaker BCB open RED Battery fault following a battery test OFF Battery not available LED 5 GREEN Inverter voltage within tolerance and static switch closed GREEN Inverter overload or short circuit OFF Inverter off or voltage out of tolerance LED 6 ORANGE Re transfer blocked ORANGE Static bypass switch closed OFF Static bypass switch open LED 7 GREEN output circuit breaker OCB clo...

Page 24: ...T A39 INV ERROR LOOP A12 STOP TIMEOUT SC A40 SSI FAULT A13 INV OUT OF TOL A41 RECT ERROR LOOP A14 BYPASS WR SEQ A42 INP FUSES BLOWN A15 BYPASS FAULT A43 CURR ERROR LOOP A16 BYPASS LOAD A44 DESAT IGBT INV A17 RETRANSFER BLOCK A45 HIGH TEMP SSW A18 MBCB CLOSED A46 PAR LOST REDUND A19 OCB OPEN A47 SEND PARAM ERROR A20 OVERLOAD A48 RCV PARAM ERROR A21 THERMAL IMAGE A49 TEST MODE ERROR A22 BYPASS SWITC...

Page 25: ...rrent 3 1 A Frequency 0 1 Hz Input power 1 kVA OUTPUT Voltage 1 2 1 V Current 3 1 A Frequency 0 1 Hz Active power 1 kW Apparent power 1 kVA Load percentage 1 BYPASS Voltage 1 2 1 V Frequency 0 1 Hz INVERTER Voltage 1 2 1 V Frequency 0 1 Hz AC DC Rectifier output voltage 1 V BATTERY Voltage and current 1 V 1 A Nominal capacity 1 Ah Residual autonomy 1 min 1 1 The voltage measures are always referre...

Page 26: ...product need to be returned to the manufacturer please use the original package Danger to persons due to transport damages Mechanical damage to the electrical components constitutes a serious danger to persons and property In case of doubt regarding the non integrity of the package or of the product contained therein contact the manufacturer before carrying out the installation and or the start up...

Page 27: ... has a heavy weight Avoid turnover during the transport of the UPS Cabinets must always be handled in upright position During loading and unloading operations always respect the indications regarding the device barycentre marked on the package To handle the UPS remove the lower front and rear panel and insert the forks of a fork lift Picture 20 Handling of UPS B9600FXS 400kVA ...

Page 28: ...OMD39088 rev F 27 Picture 21 Handling of UPS B9600FXS 500 600kVA ...

Page 29: ...ement specific protective measures in case of unusual environmental conditions harmful smoke dust abrasive dust humidity vapour salt air bad weather or dripping explosive dust and gas mixture extreme temperature variations bad ventilation conductive or radiant heat from other sources fungus insects vermin 4 4 1 Base plan static load and weights Picture 22 Base plan B9600FXS 400kVA Picture 23 Base ...

Page 30: ...S must be designed to carry the UPS weight and to ensure its steady and safe support Its carrying capacity must be adequate to the static loads indicated in the table below Power kVA 400 500 600 Weight kg 1820 2220 2400 Static load kg m2 924 917 992 ...

Page 31: ...MD39088 rev F 30 4 4 2 Overall dimensions Picture 24 Layout UPS B9600FXS 400kVA Picture 25 Layout UPS B9600FXS 500 600kVA UPS kVA 400 500 600 Width mm L 1990 2440 Depth mm P 990 990 Height mm H 1920 2020 ...

Page 32: ... possible With regard to the minimum distances from the walls for all of the UPS sizes the same installation conditions apply as indicated in the table below Picture 26 Minimum distances from the walls A mm B mm D mm 1000 700 50 The table below shows the air volume required for an optimal ventilation and cooling of the UPS Power kVA 400 500 600 Air volume m3 h 3500 4000 4500 ...

Page 33: ...ion of biological conditions EN 60721 3 3 Environmental parameter Class 3B1 3B2 3B3 a Flora NO Presence of mildew fungus etc Presence of mildew fungus etc b Fauna NO Presence of rodents and other animals that are harmful to products excluding termites Presence of rodents and other animals that are harmful to products including termites Classification of mechanically active substances EN 60721 3 3 ...

Page 34: ...e atmosphere is permanently monitored X Places located in rural and urban regions where industrial activities are few and where traffic is moderate X Places located in urban regions with industrial activities and or considerable traffic X Places in proximity to industrial sources with chemical emissions X Places located in industrial installations Emissions of highly concentrated chemical pollutan...

Page 35: ... manufacturer For this reason the following recommendations are only an indication as the UPS manufacturer is not responsible for the electrical installation In any case we recommend to carry out the installation and the electrical connections of the input and output in compliance with the local standards Cables must be selected bearing in mind technical financial and safety aspects The selection ...

Page 36: ...ins must be carried out with protection fuses between the mains and the UPS The use of differential protection devices in the line supplying the UPS is unadvisable The leakage current to ground due to the RFI filters is rather high and it can cause spurious tripping of the protection device According to IEC EN62040 1 standard in order to take into account the UPS leakage current residual current d...

Page 37: ...he a mains failure The use of a device installed inside the UPS allows a higher flexibility of use as only the bypass line is cut leaving the rectifier battery charger in operation The use of an external device forces the user to separate the UPS supply lines rectifier and bypass if the flexibility and availability of the UPS are supposed to be kept unaltered The following table shows the main ele...

Page 38: ...OMD39088 rev F 37 4 7 TERMINAL BOARDS UPS B9600FXS is provided with terminal boards for the power connections and auxiliary contacts Picture 27 Terminal board B9600FXS 400kVA front view ...

Page 39: ...OMD39088 rev F 38 Picture 28 Terminal board B9600FXS 400kVA side view ...

Page 40: ...OMD39088 rev F 39 Picture 29 Terminal board B9600FXS 500 600 800kVA front view ...

Page 41: ...OMD39088 rev F 40 Picture 30 Terminal board B9600FXS 500 600 800kVA side view ...

Page 42: ...ia DC circuit breakers before connecting it to the UPS connect the ground cable to the relevant bar before carrying out any other connection inside the device Risk of damages to the device due to insufficient insulation The cables must be protected from short circuits and leakage currents to earth the connection points must be hermetically sealed to prevent the air from being sucked through the ca...

Page 43: ... with the FCI card Free Contact Interface which allows to place some external controls remotely such as External manual bypass Diesel generator Auxiliary battery contact Remote emergency power off button EPO The auxiliary cables are connected using a special terminal board placed aligned with the power terminal boards The section of the terminals used is 6 mm2 Picture 31 Position of auxiliary term...

Page 44: ... closed if diesel mode is enable the microprocessor will acquire the status of the contact and the rectifier will reduce the voltage to the value set 4 9 3 Auxiliary battery contact Aux battery contact on terminals BAC1 BAC2 This auxiliary contact is necessary to indicate the position of the isolator open closed and the fuse status 4 9 4 Remote emergency power off Aux EPO contact on terminals EAC1...

Page 45: ...nnection to the proprietary programming and control software MODBUS OPTIONAL is used for the transmission of data to the outside via MODBUS protocol RS485 Parallel OPTIONAL is used for communication between paralleled UPS units SNMP OPTIONAL is used for the external transmission of data via LAN NORMAL BYPASS selector NORMAL SERVICE selector Picture 33 Interfaces of UPS B9600FXS ...

Page 46: ...ough the battery can operate up to 40 C there will be a significant reduction of the battery life To avoid the formation of any kind of potentially explosive hydrogen and oxygen mixture suitable ventilation must be provided where the battery is installed see EN62040 1 2 For the materials installed in France we have to apply the rules according to NFC 15 100 article 554 2 the volume of the renewed ...

Page 47: ...OMD39088 rev F 46 4 11 1 1 Dimensions and weights Picture 34 Dimensions of the external battery cabinet Picture 35 Base plan of the external battery cabinet ...

Page 48: ...ngle block 45 kg 45 kg 4 10 1 2 Connections The following picture shows the electrical connections between the UPS and the external battery cabinets Picture 36 Battery cabinets connections The connection cables are two power cables whose section is shown in the following table and length ranging from 2 to 50m Longer cables are subject to excessive voltage drop so their section must be increased ac...

Page 49: ...ut voltage in order not to recharge the batteries during the Gen Set operation In this way the rectifier needs a lower current to feed the DC loads inverter and a considerable amount of energy is saved therefore the rating of the generator power can be lower A contact indicating the Gen Set operation must be connected to two terminals XD1 XD2 already provided on the UPS terminal board Picture 37 B...

Page 50: ...rging current exceeds a certain threshold generally 0 08C10 the rectifier switches to BOOST charge 2 4 V cell for lead acid batteries 1 55 V cell for Ni Cd batteries and starts a charging cycle with the first part at constant current and increasing voltage When the voltage reaches the boost charge level the current begins to decrease until it reaches the second threshold generally 0 03C10 and the ...

Page 51: ...ds The delayed rectifier start function is useful when several UPS systems are supplied by the same diesel generator In fact in this case it might be useful to restart the UPS rectifiers at different time intervals in order to temporally distribute the load supplied by the generator 5 1 6 Frequency converter The values of the Frequency Converter function can be enabled and set via the Test Softwar...

Page 52: ...al compensation of battery charge This option provides a temperature sensor to be installed near the battery room in order to detect the operating temperature This transducer is able to interface with the control logic of the rectifier in order to modify its floating voltage based on temperature according to the typical curve supplied by the battery manufacturer It is normally used for sealed batt...

Page 53: ... an auto transformer can be used 5 3 4 Alarm card SRC ALARM RELAY CARD Card SRC is an interface used to make the main UPS statuses and alarms available on volt free contacts NO NC switching contacts During normal operation without alarms all the relays are energized Relay Alarms Status Status M1 Led Pins Status Name Status RL1 Alarm General alarm Not energized 2 3 Open D1 Off 1 2 Closed RL2 Alarm ...

Page 54: ...signal that can be silenced by the user The regular operating conditions of the UPS are indicated by the lighting of LED UPS OK 5 3 8 Parallel kit The parallel kit allows to prearrange a UPS configured as a single unit for its connection and configuration in a parallel redundant system Thanks to the DSP microprocessor and to the CAN BUS communication system configuring the UPS from single to paral...

Page 55: ...er any load condition The load is supplied by the inverters in parallel also in the event of an instantaneous overload n x 200 of the nominal load of the single unit In the event that a failure occurs to one of the units the load is switched to the Emergency Line Bypass like in the case of a UPS in single configuration Picture 40 Example of UPS units connected in parallel ...

Page 56: ... the battery is installed in a dedicated room therefore it is necessary to use an isolation device between the UPS and the battery It is installed in a separate box and equipped with an auxiliary contact to indicate the position of the isolator open closed and the fuse status 5 3 11 Connections The battery isolator is connected between the UPS and the external battery as indicated in the following...

Page 57: ...Picture 42 Technical data of battery isolator Colour RAL 7035 Protection degree IP20 UPS kVA 400 500 600 L mm 600 P mm 300 H mm 800 L1 mm 560 H1 mm 760 UPS kVA 400 500 600 Isolator type 4 pole Isolator Fuses Fuse size A 630 Gg 800 Gg 1000 Gg ...

Page 58: ...57 5 3 13 Cables inlet from the top This option allows to obtain the cables inlet from the top with an additional cabinet Picture 43 B9600FXS 400kVA UPS dimensions with additional cabinet for cables inlet from the top ...

Page 59: ...088 rev F 58 Picture 44 Top view of B9600FXS 400kVA UPS with additional cabinet for cables inlet from the top Picture 45 Base plan of B9600FXS 400kVA UPS with additional cabinet for cables inlet from the top ...

Page 60: ...OMD39088 rev F 59 Picture 46 B9600FXS 500 600kVA UPS dimensions with additional cabinet for cables inlet from the top ...

Page 61: ...0 600kVA UPS with additional cabinet for cables inlet from the top Picture 48 Base plan of B9600FXS 500 600kVA UPS with additional cabinet for cables inlet from the top 5 3 14 Special painting All the RAL colours can be requested with an additional cost ...

Page 62: ...ER CONNECT THEIR OUTPUTS TOGETHER If one or more UPS units have the emergency line available which must be the same for all the systems the UPS configured with the lowest position will synchronize with the emergency line All the other UPS units will synchronize with such UPS so they will be synchronized in their turn with the emergency line whether it is present on the UPS or not The emergency lin...

Page 63: ...OMD39088 rev F 62 Picture 50 Example of UPS units in Sync Load configuration single configuration ...

Page 64: ...xplains the interconnection of two systems A and B in the sync load operation The external SYNC BOX is connected by CANBUS cable to the system A and system B After the sync load function is enabled in both systems the SYNC BOX will provide to keep the systems output synchronised on various operating conditions Picture 51 Example of UPS units in Sync Load configuration parallel configuration ...

Page 65: ...OMD39088 rev F 64 Picture 52 Example of UPS units in Sync Load configuration parallel configuration ...