Bosch Rexroth 2AD, Project Planning Manual

Page 1: ...umatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth 2AD Asynchronous Housing Motors R911338312 Edition 01 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 2: ... validity The data in this document are intended solely for product description purpo ses and are not intended to be understood as assured characteristics in legal terms We reserve the right to modify the contents of the documentation and sup plies of the products Published by Bosch Rexroth AG Electric Drives and Controls Dept DC IA EDM3 fs mb Postfach 13 57 97803 Lohr Germany Buergermeister Dr Ne...

Page 3: ...mpte des délais de décharge de condensateurs Gefahrbringende Bewegungen Lebensgefahr Halten Sie sich nicht im Bewegungsbereich von Maschinen und Maschinenteilen auf Verhindern Sie den unbeabsichtigten Zutritt für Personen Bringen Sie vor dem Zugriff oder Zutritt in den Gefahrenbereich die Antriebe sicher zum Stillstand Dangerous movements Danger to life Keep free and clear of the ranges of motion ...

Page 4: ...e acionamento Explicações mais detalhadas relativamente às instruções de segurança constam no ca pítulo 1 desta documentação Pericolo di morte in caso di inosservanza delle seguenti indicazioni di sicurezza Mettere in funzione i prodotti solo dopo aver letto compreso e osservato per intero la doc umentazione e le indicazioni di sicurezza for nite con il prodotto Se non dovesse essere presente la d...

Page 5: ...ias Não deite as baterias no fogo Utilizzo inappropriato delle batterie Pericolo di lesioni Non tentare di riattivare o ricaricare batterie scariche pericolo di esplosione e corro sione Non scomporre o danneggiare le batterie Non gettare le batterie nel fuoco Svenska Dansk Nederlands Livsfara om följande säkerhet sanvisningar inte följs Använd inte produkterna innan du har läst och förstått den do...

Page 6: ...etallytor t ex kylele ment Var medveten om att det tar tid för drivkomponenterna att svalna minst 15 mi nuter Varme overflader 60 C Risiko for forbrændinger Undgå at berøre metaloverflader f eks køleelementer Overhold drive components nedkølingstid min 15 min Hete oppervlakken 60 C Verbrandingsgevaar Voorkom contact met metalen oppervlakken bijv Koellichamen Afkoeltijd van de aandrij vingscomponen...

Page 7: ...provozu pouze s pevně nainstalovaným ochranným vodičem Než začnete zasahovat do komponent poho nu odpojte je od elektrického napájení Dodržujte vybíjecí časy kondenzátorů Vaarallisia liikkeitä Hengen vaara Älä oleskele koneiden tai koneenosien lii kealueella Pidä huolta siitä ettei muita henkilöitä pääse alueelle vahingossa Pysäytä käyttölaitteet varmasti ennen vaara alueelle koskemista tai menemi...

Page 8: ... calificat poate lucra cu componentele de acţionare Explicaţii detaliate privind instrucţiunile de si guranţă găsiţi în capitolul 1 al acestei docu mentaţii Visoka električna napetost Življenjska nevarnost zaradi električnega udara Pogonske komponente uporabljajte samo s fiksno nameščenim zaščitnim vodnikom Pred dostopom do pogonske komponente odklopite napajanje Upoštevajte čase praznjenja konden...

Page 9: ...у инструкции за безопасност Използвайте продуктите след като сте се запознали подробно с приложената към продукта документация и указания за безопасност разбрали сте ги и сте се съобразили с тях Ако текстът не е написан на Вашия език моля обърнете се към Вашия компетентен търговски представител на Rexroth Със задвижващите компоненти трябва да работи само квалифициран персонал Подробни пояснения къ...

Page 10: ...вреждайте батерии Не хвърляйте батерии в огън Nepareiza bateriju lietošana Traumu gūšanas risks Nemēģiniet no jauna aktivizēt vai uzlādēt tuk šas baterijas eksploziju un ķīmisko apdegu mu draudi Neizjauciet un nesabojājiet baterijas Neme tiet baterijas ugunī Lietuviškai Eesti Ελληνικά Pavojus gyvybei nesilaikant toliau pateikiamų saugumo nurodymų Naudokite gaminį tik kruopščiai perskaitę prie jo p...

Page 11: ...soht Vältige metalsete välispindade nt radiaator id puudutamist Pidage kinni ajamikompo nentide mahajahtumisajast vähemalt 15 minutit Καυτές επιφάνειες 60 C Κίνδυνος εγκαύματος Αποφεύγετε την επαφή με μεταλλικές επιφάνειες π χ μονάδες ψύξης Λάβετε υπόψη το χρόνο ψύξης των στοιχείων μετάδοσης κίνησης τουλάχιστον 15 λεπτά Netinkamas darbas transportuojant ir montuojant Susižalojimo pavojus Naudokite...

Page 12: ... 至少 15 分钟 安装和运输不当导致受伤危险 当心受伤 使用适当的运输和安装设备 使用适合的工具及用适当的防护设备 电池操作不当 受伤风险 请勿对低电量电池重新激活或重新充电 爆炸和腐蚀的危险 请勿拆解或损坏电池 请勿将电池投入明火中 Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors X 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 13: ... Component Damage due to Electrostatic Danger 17 3 Scope of Delivery 19 4 About this Product 21 4 1 Product Description 21 4 1 1 Technical Features 21 4 1 2 Frame Shape 22 4 1 3 Degree of Protection 22 4 1 4 Output Shaft 23 4 1 5 Bearings 23 4 1 6 Cooling 24 Surface Ventilation 24 4 2 Product Identification 25 4 2 1 Type Code 25 4 2 2 Type Plate 26 5 Transport and Storage 27 5 1 Notes about Transp...

Page 14: ...isassembly and Exchange 47 9 1 Tools Required 47 9 2 Preparing Storage 47 10 Environmental Protection and Disposal 49 10 1 Environmental Protection 49 10 2 Disposal 49 11 Extension and Modification 51 11 1 Optional Accessories 51 11 1 1 Ready Made Connection Cables 51 11 1 2 Sealing Air Connection 51 11 1 3 Gearboxes 51 12 Troubleshooting 53 12 1 Procedure 53 13 Technical Data 55 14 Appendix 57 14...

Page 15: ...tion of Information Safety Instructions for Electric Drives and Controls The safety instructions in these operating instructions include signal words danger warning caution note and a signal symbol acc to ANSI Z535 6 2006 The signal word is intended to draw your attention to the safety instructions and describes the seriousness of the danger The warning triangle with excla mation mark indicates th...

Page 16: ... scales are forbidden The UL Recognized Component Mark shows recognized component parts which are components of a bigger product or system The letters C and E stand for Conformité Européenne The CE mark only shows that a product conforms with the respective EC guidelines Conformity with the Low Voltage Directive 2006 95EC Appendix III B DIN EN 60034 1 and DIN EN 60034 5 is confirmed for 1MB motors...

Page 17: ...n must comply with the protection requirements of the EMC Directive 2004 108 EC The proper installation of the system for in stance physical separation of signal and power cables use of shielded ca bles is the responsibility of the plant manufacturer The converter manu facturer s EMC instructions must be observed The machine may not be commissioned before conformity with these direc tives has been...

Page 18: ...ctional safety are only allowed if the motors have the SI sign on the rating plate 2 6 Product and Technology dependent Safety Instructions 2 6 1 Protection against Electrical Voltage Work required on the electric system may only be carried out by skilled elec tricians Tools for electricians VDE tools are absolutely necessary Prior to commencing the work 1 Isolate 2 Protect the system or plant aga...

Page 19: ...ctromagnet ic fields observe the guidelines of the occupational insurance association in the BGV B11 and BGR B11 in Germany Strong magnetic and electromagnetic fields pose a health hazard for persons with heart pacemakers metallic implants and hearing aids in the direct envi ronment of motor components Persons with heart pacemakers and metallic implants are not allowed to approach or handle these ...

Page 20: ...lothes wristlets conduc tive floor grounded cabinets and working surfaces Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 18 61 Safety Instructions Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 21: ...ec tions of water cooled motors On delivery immediately verify whether the delivered goods are those specified on the delivery note The forwarder must be promptly informed of any damage on the packaging and goods which is detected on delivery DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 19 61 Scope of Delivery Courtesy of CMA Flodyne Hydradyne Motion Control Hyd...

Page 22: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 20 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 23: ...indric DIN 748 part 3 keyway optional centering hole DIN 332 part 2 Installation altitude 0 1 000 m Sound pressure level 75 dB A Insulation class 155 DIN EN 60034 1 Balancing Full key balancing or half key balancing Electrical connection Power connection Terminal box or flange socket Encoder connection Flange socket Encoder 6 incremental singleturn 512 signal periods 7 incremental muliturn absolut...

Page 24: ...tallation B35 according to EN 60034 7 4 1 3 Degree of Protection Fig 4 3 Component subject to protection Degree of protection Remark Output shaft without shaft sealing ring IP40 Please observe the details in the motor project planning manual for vertical installation position Output shaft with shaft seal ing ring IP65 Option Output Shaft with Labyringth Seal IP65 Option Power connection IP65 Termi...

Page 25: ...very 2AD 100 104 132 134 160 164 180 184 200 225 10 8 45 12 8 80 16 10 80 18 11 110 20x12x110 Fig 4 6 Keys 4 1 5 Bearings 2AD motors are equipped with permanently greased ball bearings You will find detailed notes about available bearing variants and their bearing life time in dependence from the shaft and bearing load indthe project planning manual Rexroth 2AD Asynchronous Motors DOK MOTOR 2AD IT...

Page 26: ...ventilation It is explicitly prohibited to use the fan under the following conditions Delivery of air which contains abrasive particles Delivery of air which has a strongly corroding effect e g salt mist Delivery of air which contains a high dust load e g extraction of saw dust Delivery of combustible gases particles Use of the ventilator as a technical safety component or as a component assuming ...

Page 27: ... Fig 4 8 Type Codes DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 25 61 About this Product Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 28: ...or holding brake option with holding torque rated voltage rat ed current 22 Rated current in delta connection for operation mode S1 23 Rated power in delta connection for operation mode S1 24 Operation mode S1 25 Rexroth bar code 26 Part number Fig 4 9 Type plate example 2AD motors are each delivered with 2 name plates Fasten the second type plate on a cleary visible place on the machine to allow ...

Page 29: ...measures Risk of injury and material damage due to improper handling during transport WARNING Only use hoisting gear suited for the weight of the motors To lift the motor use the provided ring screw on the motor Tighten it before use Never walk under hanging loads Do not lift the motor on the shaft or on the fan housing Use suitable protective equipment and protective clothing during transport and...

Page 30: ...adiation Please observe classes 1K2 1B1 1C1 1S1 1M2 specified for storage acc to DIN EN 60721 3 2 Please observe the following classification limitations Storage temperature 20 60 Relative air humidity 5 95 Absolute air humidity 1 29 g m No condensation No ice formation freezing No occurrence of salt mist Damage due to moisture and humidity NOTICE Use coverings to protect the products from moistur...

Page 31: ... voltage Exchange bearings Exchange encoders Fig 5 2 Measures before commissioning motors that have been stored over a prolonged period of time Cables and Connectors Bearing time months Measures for commissioning 1 12 60 Visual inspection of all parts to be damage free Check the electric contacts to verify that they are free from corrosion Visually inspect the cable jacket Do not use the cable if ...

Page 32: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 30 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 33: ...ng screws flange mounting tightening torque 6 1 2 Foot Assembly Before attaching the 2AD motors according to the foot assembly method ob serve the clearance from the center of the motor shaft to the bottom edge of the foot specified in the particular motor dimension drawing Compare this clearance with the connection clearance actually present on the machine The mounting holes and clearances corres...

Page 34: ...oot mounting tightening torque 4 Reattach the air baffles to the motor In contrast to flange assembly radial forces may only be effective in a direc tion perpendicular to the mounting surface 15 if foot assembly is selec ted The transmission of forces in other effective directions is not allowed Mounting feet Fig 6 3 Example foot assembly Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynch...

Page 35: ...ase consider the allowed radial and axial forces in the project planning manuals The balancing state of transmission element must comply with the balanc ing mode of the motor Motor damage due to strikes onto the motor shaft NOTICE Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor Fitting Fig 6 4 Fitting the transmission element Use the centering hole fo...

Page 36: ...Installed components e g KTY84 encoder may contain electrostatic sensitive devices ESD Observe ESD safety measures 6 2 2 Power Connection with Flange Socket Observe when connecting Use ready made cables of Rexroth see documentation Rexroth Connection Cables IndraDrive and IndraDyn Heed the connection diagrams in the project planning manual Rexroth 2AD The connections must be established such that ...

Page 37: ...ng the cables of the strain relief in the connector Connection designations on the Rexroth drive controller Fig 6 5 Power connection via flange socket connection diagram Please observe the necessary power wire cross section to connect the respective motor in the project planning manual Rexroth 2AD Use ready made cables of Rexroth see documentation Rexroth Connection Cables IndraDrive and IndraDyn ...

Page 38: ...dy made cables of Rexroth see documentation Rexroth Connection Cables IndraDrive and IndraDyn Cables are screwed to the terminal box via adapter plates and if necessary thread reducing fittings These compo nents are included in the motor delivery If necessary how ever they can also be reordered separately Terminal box connection diagram Holding Brake Optional Spare temperature sensor connect spare...

Page 39: ...he motor windings in the terminal box may not be removed Power cable connection on termi nal box The outgoing direction required for the power cable is selected in the type code of the motor The terminal box is mounted to the motor at the factory based on the outgoing direction defined by the user The output direction of the cable on terminal box can be adjusted by the user if necessary The follow...

Page 40: ...d on the power cable O ring position Fig 6 9 O ring at cable gland Before attaching the adapter plate to the power cable visually check the O ring on the cable gland of the power cable to verify its proper state and correct position If the O ring is missing do not use the power ca ble In this case please contact your local Rexroth sales or service part ner 5 Run the power cable to the adapter plat...

Page 41: ... liquid screw lock and attach the cover using all of the mounting screws Screw tightening torque 6 5 Nm 10 Before attaching the lid to the terminal box check the glued in seal on the terminal box lid to verify its proper state and correct position Double Cabling Motor connection requires two power cables if an appropriate single cable cannot be used because of the large bending radius or because o...

Page 42: ...e particular line cross section The fuses should be installed in the control cabinet such that they are as close as possible to the power output of the con troller The shield of the motor power cable must be connected to the control cabinet on the motor side of the fuses such that it is conducting over a large area Power cables are not available to establish the double ca bling To install the fuse...

Page 43: ...luded in the scope of delivery and is located on the motor fan Electric connection may only be established by specialized staff Observe the safety instructions The tightness of the connector housing may not be reduced Motor protective switch and electric fusing are selected by the machine manufacturer Follow the regulations applicable in the country where the machine is set up DOK MOTOR 2AD IT01 E...

Page 44: ...ding plugs and cables can therefore not be interchanged For connection assignment of single flange sockets refer to the project planning manual Rexroth 2AD Connector and coupling are connected with each other and screwed by hand Observe the mechanical coding Fig 6 13 Encoder connection pole picture and coding Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 42 61 As...

Page 45: ...r components drive control ler control unit Prior to commissioning Prior to commissioning ensure that the following requirements are met Storage time of the motor Depending on the storage time take meas ures to ensure safe operation Run in bearings resurface the holding brake See table fig 5 2 Measures before commissioning motors that have been stored over a prolonged period of time on page 29 Mak...

Page 46: ...tention to increased vibrations Check the motor and fan units for cleanliness Check the cooling water connections for tightness Check the monitoring devices and diagnostic error messages of the con trollers Decommission the drive when deviations from normal operation exist For further procedure refer to chapter 12 Troubleshooting on page 53 Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asyn...

Page 47: ...w the motors to cool down prior to commencing work Wear safety gloves Do not work on hot surfaces Motors Excessive dirt dust or chips may adversely affect the functionality of the mo tors and in extreme cases even cause a failure of the motors Clean the cooling fins of the motors at regular intervals after one year at the latest to reach a sufficiently high heat emission surface If the cooling fin...

Page 48: ...pport Our experts offer you advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr Germany is responsi ble for all your service related queries for electric drives and controls Contact theService Helpdesk Hotline under Phone 49 9352 40 5060 Fax 49 9352 18 4941 Email service svc boschrexroth de Internet http www bo...

Page 49: ...1 Draw off the transmission element Use tools suitable for pulling off Use a shim to protect the shaft end when using drawing off tools Heat the output element if necessary 9 2 Preparing Storage Before storing the motor bring on the delivered protective covers onto flange socket and shaft DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 47 61 Disassembly and Exchang...

Page 50: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 48 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 51: ...th AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries and accumulators can be labeled with this symbol The...

Page 52: ...ic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 50 61 Environmental Protection and Disposal Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 53: ...me sizes 100 to 164 which are equipped with connector socket for power connection Order designations of accessory kits Motor frame size 2AD Motor flange socket type Designation 100x 134B INS0480 SUP M01 MHD MNR R911283006 134C 164x INS0380 SUP M02 MHD MNR R911283007 Fig 11 2 Accessories for sealing air connection Proper functioning of the sealing air application requires a proper sealing function ...

Page 54: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 52 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 55: ...oise Foreign bodies within the motor Stop operation of the motor repair by manu facturer Bearing is damaged Stop operation of the motor repair by manu facturer High motor tempera ture Motor temperature monitoring unit re sponds Operation outside of characteristic data Reduce the load check the sizing if necessary Heat dissipation is impaired Clean the motor Clean the grille of the fan unit and che...

Page 56: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 54 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 57: ... types are de scribed in the project planning manual Rexroth 2AD DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 55 61 Technical Data Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 58: ...osch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 56 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 59: ...n of Conformity DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 57 61 Appendix Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 60: ...nformity translation Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 58 61 Appendix Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 61: ...al protection 49 ESD protection 17 Protective measures 18 F Fan connection 41 Flange 21 F Flange socket Power 35 Frame shape 22 H Hazardous substances 49 Heat dissipation 45 I Installation altitude 21 Insulation class 21 K Key 23 M Motor design 21 Motor holding brake 21 N Non intended use 15 Improper use 16 O Optional accessories 51 Gearboxes 51 Sealing air connection 51 P Packaging 49 Power conne...

Page 62: ...ion scheme 36 T Terminal box Power cable connection 37 Transmission element Fitting 33 Pulling off 47 Transport 27 28 Troubleshooting 53 Error cause 53 Measures 53 Type code 25 Typen plate 26 Types of installation 22 V Vibration severity grade 21 Bosch Rexroth AG DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors 60 61 Index Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic P...

Page 63: ...s DOK MOTOR 2AD IT01 EN P Rexroth 2AD Asynchronous Housing Motors Bosch Rexroth AG 61 61 Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...

Page 64: ...and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics Courtesy of CMA Flodyne Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical 800 426 5480 www cmafh com ...