Bosch Rexroth AGEV1-48404-AA/HM/L01H01-XC, Operating Instructions Manual

Page 1: ...Operating Instructions RE 62272 B 03 19 Mat no R901514107 English Manifold block Equipment group and category according to ATEX Directive 2014 34 EU II 3G Type AGEV1 48404 AA HM L01H01 XC R920066219 ...

Page 2: ...Εάν δεν πληρούνται αυτές οι προϋποθέσεις απευθυνθείτε στους κατά τόπους αντιπροσώπους της Bosch Rexroth ή σε κάποιο εξουσιοδοτημένο σέρβις Για τα σχετικά στοιχεία επισκεφτείτε την ιστοσελίδα www boschrexroth com ES La puesta en marcha de este producto únicamente podrá realizarse cuando disponga de las instrucciones de servicio en una lengua oficial de la UE comprensible para usted y haya entendido...

Page 3: ... se você tiver compreendido seu conteúdo Se não for esse o caso entre em contato com a pessoa de contato da Bosch Rexroth ou com o centro de serviço responsável Você também pode encontrá las em www boschrexroth com RO Aveţi voie să puneţi în funcţiune acest produs doar dacă aveţi acest manual de utilizare într o limbă oficială a UE pe care o înţelegeţi şi după ce aţi înţeles conţinutul Dacă aceste...

Page 4: ... from the obligation of own judgment and verification Our products are subject to a natural process of wear and aging This document as well as the data specifications and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without its consent The cover shows an example configuration The product supplied may differ from...

Page 5: ... 4 Scope of delivery 17 5 About this product 17 5 1 Identification of the product 18 1 1 4 Explosion protection marking 19 6 Transport and storage 21 6 1 Transporting the manifold 21 6 1 1 Transport using lifting gear 21 6 2 Storing the manifold block 22 7 Installation 23 7 1 Unpacking 23 7 2 Changes to the surface protection of the manifold block 23 7 3 Before the installation 24 7 4 Installation...

Page 6: ...mental protection 32 12 2 Return to Bosch Rexroth AG 32 12 3 Packaging 32 12 4 Materials used 32 12 5 Recycling 33 13 Extension and modification 33 14 Troubleshooting 33 14 1 How to proceed for troubleshooting 33 14 2 Fault table 34 15 Technical data 34 16 Annex 35 16 1 List of addresses 35 17 Alphabetical index 36 ...

Page 7: ...d you have understood and observed it Tabelle 1 Required and supplementary documentation Title Document number Type of document Order confirmation Installation drawing RA72789520 Drawing Bill of material R920066219 Parts list General product information on hydraulic products 07008 Instructions Pressure relief valve direct operated type DBD 25402 Data sheet Check valve pilot operated type SV and SL...

Page 8: ... avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Damage to property The product or the environment could be damaged 1 1 2 Symbols The following symbols indicate notices which are not safety relevant but increase the comprehensibility of the documentation Tabelle 3 Meaning of the symbols Sym...

Page 9: ...ively for professional use and not for private usage Operation according to the intended use also implies that you have read and understood this documentation completely especially chapter 2 Safety instructions The manifold block meets the requirements of ATEX Directive 2014 34 EU Details on the equipment group category and temperature class surface temperature according to ATEX Directive 2014 34 ...

Page 10: ...erson under the direction and supervision of an expert Experts are those who are able to recognize potential hazards and apply the appropriate safety measures due to their professional training knowledge and experience as well as their understanding of the relevant requirements pertaining to the work to be undertaken An expert must observe the relevant specific professional rules and have the nece...

Page 11: ...mount or maintain Rexroth products must not consume any alcohol drugs or pharmaceuticals that may affect their ability to respond Only use genuine Rexroth accessories and spare parts in order to exclude any hazard to persons due to unsuitable spare parts Comply with the technical data and ambient conditions specified in the product documentation The installation or use of inappropriate products in...

Page 12: ...ed out Ground all electrically conductive system parts Exceedance of the maximum temperatures Using the manifold block outside the approved temperature ranges may lead to malfunction This means that explosion protection is no longer ensured Only use the manifold block within the specified ambient and hydraulic fluid temperature range The max permissible temperature of 80 C of the hydraulic fluid m...

Page 13: ...ely to the tank without narrowing in the cross section and without any shut off feature Use hydraulic lines and connections in accordance with the maximum operating pressure Never disconnect open or cut pressurized lines or remove pressurized components Switch the system off before mounting or carrying out any other work on manifolds Leakage in case of incorrect operating temperatures Using manifo...

Page 14: ...oves safety glasses and suitable working clothes If nevertheless hydraulic fluid comes into contact with the eyes or penetrates the skin consult a doctor immediately When handling hydraulic fluids strictly observe the safety notes of the hydraulic fluid manufacturer Hot surfaces Manifold blocks may reach high temperatures during operation This may lead to burns in case of skin contact Avoid contac...

Page 15: ...ategory and the corresponding zone The machine end user of the Bosch Rexroth manifold block is responsible that the manifold block is only used according to the intended purpose as defined in these operating instructions the manifold block is only stored operated and maintained according to the technical data operating and environmental conditions indicated in these operating conditions the applic...

Page 16: ...hanical impact Dirt and foreign particles Risk of damage wear and malfunctions due to ingress of dirt and foreign particles Contamination and metal particles may damage valves and cause leakage During installation ensure utmost cleanliness in order to prevent foreign particles such as welding beads or metal chips from getting into the hydraulic lines Before commissioning check that all hydraulic c...

Page 17: ... delivery for possible transport damage see chapter 6 Transport and storage In case of complaints please contact Bosch Rexroth AG see chapter 16 1 List of addresses 5 About this product Depending on their specific version manifold blocks assume different functions For the description of functions and performance of your manifold block and the product description please refer to the installation dr...

Page 18: ...4 Serial number 5 Material short text 6 Customer production repair order or project number 7 Explosion protection mark 8 Explosion protection mark according to ISO 80079 36 9 CE mark 10Designation of origin 11Name and address of manufacturer 12Manufacturing plant In the case of queries please state the material number and the serial number of your manifold You should preferably take a photograph o...

Page 19: ...ion II 1G Ga Potentially explosive atmospheres in which explosive gasses mists or vapors equipment group II are present continuously or for long periods or frequently Corresponds to zone 0 according to Directive 1999 92 EC Very high level of protection 0 1 2 II 2G Gb Potentially explosive atmospheres in which explosive gasses mists or vapors equipment group II are likely to occur Corresponds to zo...

Page 20: ... gasses mists or vapors zone 0 1 2 for which equipment group II categories 1G 2G and 3G are provided the maximum surface temperature of the manifold block must in addition be below the ignition temperature of the surrounding explosive gas mist or vapor Based on their maximum surface temperature these hydraulic products are classified according to EN 80079 36 and EN 60079 0 into temperature classes...

Page 21: ... of little stability Transport the manifold block by means of a forklift truck or suitable lifting gear observing the safety instructions Make sure that the load carrying capacity of your lifting gear is sufficient Wear personal protective equipment Comply with the national laws and regulations regarding occupational health and safety and transport CAUTION Heavy components Lifting manifold blocks ...

Page 22: ...e the hydraulic component on a shelf or on a pallet Manifold blocks can be very heavy In this connection observe the admissible load bearing capacities of your storage system Store the hydraulic component in its original packaging or an equivalent packaging in order to protect it from dust and dirt All connections at the manifold block have to be closed with plug elements After the transport packa...

Page 23: ...improperly parts may fall out and cause injuries or damage to the parts Put the packaging on level bearing ground Only open the packaging from the top Dispose of the packaging in accordance with the national regulations of your country 7 2 Changes to the surface protection of the manifold block WARNING Risk of explosion as a result of electrostatic discharge at electrically non conductive surfaces...

Page 24: ... on the nameplate with your order order confirmation If the material number of the manifold block does not correspond to the one on the order confirmation contact Rexroth Service for clarification for address see chapter 16 1 List of addresses 2 Check the scope of delivery for completeness and damage in transit 3 When mounting the manifold block to other hydraulic components e g cylinder make sure...

Page 25: ...ding to the mounting instructions by means of suitable mounting aids Mount the manifold block exclusively to suitable stiff mounting faces and consoles Take account of the weight of the manifold block which is indicated in these operating instructions Use exclusively mounting screws according to the dimensions and strength classes 10 9 specified on the installation drawing Observe the tightening t...

Page 26: ...e product Before starting the installation make sure that all seals and plugs of connections are tight Hydraulic pipes and hoses installed under stress Damage to the manifold block Hydraulic pipes and hoses which are installed under mechanical stress generate additional mechanical forces during operation which reduces the service life of the manifold block and the system as a whole Install pipes a...

Page 27: ...personal protective equipment during initial commissioning Inadmissibly high operating pressure Parts hurtling through the air at high speed and hydraulic fluid ejecting under high pressure can cause serious injury When recognizing the dangerous situation shut the system down immediately Depressurize the related system parts Before commissioning the hydraulic system ensure that the maximum admissi...

Page 28: ...mation on the operation please refer to the operating instructions for the hydraulic system in which the manifold block is installed 10 Maintenance and repair WARNING Hazardous movement caused by high pressure Risk of injury due to sudden movement of system parts and potential energy stored in elastic parts fluids or gasses Before carrying out any maintenance work de energize all valves of the man...

Page 29: ...als and plugs of the connections are tightly fitted to ensure that no moisture can enter the manifold block during cleaning Remove external coarse dirt and keep sensitive and important parts such as valves clean Remove dust and dirt accumulations on the manifold block at regular intervals 10 2 Repair WARNING Explosion hazard caused by improper repair In case of improper repair explosion protection...

Page 30: ... Explosion hazard and or risk of fire due to the ignition of an existing explosive atmosphere Serious injuries caused by high explosion pressure and fire During demounting and replacement work there may be no explosive atmosphere The end user of the system must provide suitable ambient conditions Components overturning falling down Death or very serious injury when parts of the body are hit and or...

Page 31: ...erve the safety instructions as for mounting 2 Make sure that the hydraulic system is depressurized 3 Check whether the manifold block has cooled down sufficiently so that it can be demounted in a risk free manner 4 Disconnect the system from the power supply NOTICE Spilled or discharged hydraulic fluid Environmental pollution and contamination of the groundwater When draining the hydraulic fluid ...

Page 32: ...bstances or third party components Manifold blocks and hydraulic valves have to be drained before being returned The components have to be sent carriage paid to the following address Bosch Rexroth AG Service Industriehydraulik Bürgermeister Dr Nebel Strasse 8 97816 Lohr am Main Germany 12 3 Packaging Upon request reusable systems can be used for regular deliveries The materials for disposable pack...

Page 33: ...sefully even when under time pressure Random and imprudent disassembly and changing of settings can in the worst case scenario result in the inability to determine the original cause of error First obtain a general overview of how your product works in conjunction with the entire system Try to find out whether the product has functioned properly in conjunction with the overall system before the fa...

Page 34: ...944 2 Hydraulic Hydraulic fluid Technical specification AVIA Syntofluid PE B 50 Hydraulic fluid temperature range C 20 80 Max permissible degree of contamination of the hydraulic fluid Cleanliness class according to ISO 4406 C Class 19 17 14 Permissible pressures in ports Tank port AAHL BAHL bar 50 Leakage oil port Y bar 20 Pressure port AAL BAHL bar 300 Pilot pressure X1AL bar max 120 1 Load pres...

Page 35: ...l data of valves attached integrated in the block or information on the permissible flows can be found in the relevant data sheets see 1 2 Required and supplementary documentation 16 Annex 16 1 List of addresses Bosch Rexroth AG Bürgermeister Dr Nebel Strasse 8 97816 Lohr am Main Germany Phone 49 0 9352 40 50 60 E mail service boschrexroth de Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main G...

Page 36: ...Installation 23 mechanical 26 Installation conditions 24 Intended use 9 L List of addresses 35 M Manifold module handling 21 mounting 25 storing 22 unpacking 23 Materials used 32 N Nameplate 18 Notes on damage to material and the product 16 O Operation 28 P Packaging 32 Paint coating 24 Q Qualification 10 R Recycling 33 Repair 28 29 Required documentation 7 Required tools 31 Return to Bosch Rexrot...

Page 37: ...Alphabetical index 37 40 RE 62272 B 03 19 Manifold block type AGEV1 48404 AA HM L01H01 XC Bosch Rexroth AG ...

Page 38: ...38 40 Alphabetical index Bosch Rexroth AG Manifold block type AGEV1 48404 AA HM L01H01 XC RE 62272 B 03 19 ...

Page 39: ...Alphabetical index 39 40 RE 62272 B 03 19 Manifold block type AGEV1 48404 AA HM L01H01 XC Bosch Rexroth AG ...

Page 40: ...Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr a Main Germany Phone 49 0 9352 40 30 20 my support boschrexroth de www boschrexroth com Subject to revision Printed in Germany RE 62272 B 03 19 ...