Bosch rexroth BODAS DI3 10 Series, Instruction Manual

Page 1: ...Instruction manual RE 95289 01 B 2021 10 12 EN BODAS displays DI4 series 10 DI3 series 10 and 11 ...

Page 2: ...ements concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging The cover shows an example application The product delivered may differ from the image on the...

Page 3: ... damage and product damage 13 4 Scope of delivery 14 4 1 Scope of delivery DI4 14 4 2 Scope of delivery DI3 15 5 About this product 16 5 1 Product description DI4 16 5 2 Product description DI3 18 5 2 1 BODAS DCT 1 0 2 0 Display Configuration Tool 19 5 2 2 BODAS DCT library 19 5 3 Identification of DI4 21 5 4 Identification of DI3 22 6 Transport and storage 23 6 1 Storing the BODAS display 23 7 In...

Page 4: ... 95289 01 B 2021 10 12 10 Maintenance and repair 35 10 1 Cleaning and care 35 10 2 Inspection and maintenance 35 10 3 Repair 35 11 Removal and replacement 36 12 Disposal 36 13 Extension and conversion 36 14 Technical data 37 15 Alphabetical index 38 ...

Page 5: ... and you have understood and observed it Table 1 Required and supplementary documentation Title Document number Document type BODAS display DI4 series 10 Contains the permissible technical data ports main dimensions and circuit diagrams of standard versions 95272 Data sheet BODAS display DI3 series 10 and 11 Contains the permissible technical data ports main dimensions and circuit diagrams of stan...

Page 6: ...ng DANGER Identifies a dangerous situation that will result in death or serious injury if it is not avoided WARNING Identifies a dangerous situation that may result in death or serious injury if it is not avoided CAUTION Identifies a dangerous situation that may result in minor to moderate injury if it is not avoided NOTICE Property damage The product or surrounding area may be damaged 1 3 2 Symbo...

Page 7: ...ions Table 5 Abbreviations Abbreviation Meaning ANSI American National Standards Institute is an organization that coordinates the development of voluntary standards in the United States CAN Controller Area Network CODESYS Controller Development System PEE Pressure Equalizing Element DCT Display Configuration Tool EMC Electromagnetic compatibility EN European Norm standard ESD Electrostatic discha...

Page 8: ...influences The specified limits must not have a permanent effect Its use outside of these specified and approved boundary conditions may result in danger to life and or cause damage to components which could result in sequential damage to the mobile working machine The DI4 display is resistant to the following media Cleaning agents NPK fertilizer nitrogen phosphor and potassium RME rape methyl est...

Page 9: ...s Skilled personnel must follow the rules relevant to their field and have the necessary expert knowledge of mechatronics and electronics Expert knowledge means for instance Being able to read and fully understand electric circuit diagrams in particular fully understanding the relationships with regard to safety devices as well as to carry out the wiring of electronic components correctly and rega...

Page 10: ... suitably familiarized with both the components used and the complete system When performing flashing the user is responsible for ensuring that the software to be flashed is compatible with the BODAS display hardware and the vehicle configuration Any unexpected reset of the display DI4 can be caused by a watchdog fault This safety mechanism can be triggered by overloading a device malfunction or p...

Page 11: ...ore commissioning or using the BODAS service functionality at DI4 it must be ensured that the vehicle and the hydraulic system are in a safe condition Use of the BODAS service function for flashing of DI4 or RC control units is only permitted when the machine is stopped and in case of service Make sure that nobody is in the machine s danger zone Do not use defective components or components which ...

Page 12: ...nd line routing Risk of stumbling and property damage Improper routing of cables and lines can cause a risk of stumbling as well as damage to equipment and components e g due to lines and connectors being torn off Always install cables and lines in a way that nobody can fall over them that they are not bend or twisted do not chafe on edges and are not guided through ducts with sharp edges without ...

Page 13: ...ental pollution Dispose of the product and packaging in accordance with the national regulations in your country Electrical voltage Property damage due to electrical voltage Always disconnect the voltage supply to the relevant machine system part before installing the product and or connecting or disconnecting the connector Secure the machine system against being turned back on The warranty exclus...

Page 14: ...4 40 BODAS displays Scope of delivery Bosch Rexroth AG RE 95289 01 B 2021 10 12 4 Scope of delivery 4 1 Scope of delivery DI4 1 Fig 1 Display DI3DI4 Included in the scope of delivery BODAS display DI4 1 ...

Page 15: ...RE 95289 01 B 2021 10 12 Bosch Rexroth AG Scope of delivery BODAS displays 15 40 4 2 Scope of delivery DI3 1 Fig 2 Display DI3 Included in the scope of delivery BODAS display DI3 1 ...

Page 16: ...occupancy such as cancel main menu assigned to them comprehensively across projects In the PRO variant a capacitive touch screen is also available The front the displays has an anti fog layer to avoid fogging in case of rapid temperature fluctuations The application specific representation of screen pages context menus graphic elements and video signals is provided by the CODESYS programming envir...

Page 17: ...mentation and a demo project in which core functions have been applied to help you get started are included as is specific online help Each display page can be freely designed by the user on a PC in terms of the layout arrangement and number of elements CODESYS TargetVisu allows the easy integration of predefined or freely designed items and bitmaps such as customer logos dashboard instruments dia...

Page 18: ...ctor The display version with video interface also allows for the direct connection of one or two video sources in accordance with the PAL or NTSC standard e g BODAS color video cameras by Bosch Rexroth for workspace or monitoring at reverse drive direction The voltage supply for the camera is supplied directly through the display can be configured to 7 V 9 V or 12 V using the DCT tool The video s...

Page 19: ...rotocol J1939 and proprietary such as speed values temperatures and settings etc can be directly assigned to the respective indicator elements using the BODAS DCT The entire definition and assignment process is graphically supported and enables the desired input variables to be implemented and displayed within the shortest time on the BODAS display DI3 The designed surfaces are shown on the PC dur...

Page 20: ...SC standard DCT Configuration file BODAS DCT 1 0 DCT 2 0 Display Configuration Tool BODAS controller RC Connection of the display to CAN bus Information available for Engine speed Temperature Engine control unit status Other system statuses for gearbox hydraulics etc BODAS display DI3 Fig 3 Typical system configuration with optional connection of two video sources ...

Page 21: ...exroth AG About this product BODAS displays 21 40 5 3 Identification of DI4 The product can be identified using the material number 1 on the label of the packaging unit as well as on the back of the display 1 Fig 4 Material number DI4 ...

Page 22: ...roduct Bosch Rexroth AG RE 95289 01 B 2021 10 12 5 4 Identification of DI3 The product can be identified using the material number 1 on the label of the packaging unit as well as on the back of the display 1 1 Fig 5 Material number DI3 ...

Page 23: ...thout delay A sudden large increase in air pressure may lead to disc implosion or to subsequent leaks Suddenly large reductions in air pressure may cause an explosion Take appropriate measures in these cases for example when transporting the device by air 6 1 Storing the BODAS display Table 6 Storing the BODAS display Display Storage temperature Storage time DI4 40 C to 85 C Maximum storage durati...

Page 24: ...ks from lightning do not install the BODAS display at exposed positions on the machine Wiring harnesses should be mechanically supported in the area in which the display is installed distance 150 mm Non compliant or too long cables can lead to malfunctions The connectors cables need to be made waterproof The main connector must be inserted until it snaps into place Check that the seal is present o...

Page 25: ...pecified tightening torque and are protected from unexpected loosening 7 3 Installing the BODAS display 7 3 1 Preparation 1 Check the material number on the sticker of the packaging unit or the back of the display to make sure that the correct display is used see chapter 4 Scope of delivery on page 14 2 Compare the material number with the details in the order confirmation If the material number o...

Page 26: ...90 0 2 0 2 R700 Bore e g M4 Fig 8 Cut out for installation of a DI4 in a dashboard For installation of the installation frame the screw heads used must not exceed a maximum diameter of 10 5 mm and a maximum height of 3 4 mm The installation duct and the surrounding material must be rigid to bending and must not amplify any vibrations As necessary screw connections must be secured against loosening...

Page 27: ...torque for RAM mount M5 4 5 Nm tightening torque of M12 1 screw for connector 0 6 Nm 7 3 3 Installing the BODAS display DI3 The BODAS display is intended for installation or attachment in the cab The BODAS display DI3 can be used as a dashboard display user interface in mobile applications The installation can be either integrated into the dashboard or as stand alone device in the driver s console...

Page 28: ...color video cameras These signals are displayed using the overlay technique i e any displays can be shown either as a full screen picture or on a defined area of the display face the size of the display surface can be set Typical applications used in conjunction with the camera systems include Monitoring at reverse drive direction Workspace monitoring Fig 11 Workspace monitoring at reverse drive d...

Page 29: ...exroth AG Installation BODAS displays 29 40 187 6 0 5 R 1 0 0 3 4 x 142 6 0 5 Fig 12 Cut out for installation of a DI3 in a dashboard Threaded bushing M5 ø50 ø65 120 3x Fig 13 Housing cover with connection surface for mounting bracket ...

Page 30: ...ring the camera from a port on the display is recommended Wires to cameras must be shielded The shielding must be connected to the electronics on one side or to the device or vehicle ground via a low resistance connection Lines to the electronics must not be routed close to other power conducting lines in the device or vehicle The wiring harness should be fixated mechanically in the area in which ...

Page 31: ...nector of the wire harness match the pin assignment can be found in the respective data sheet see Table 1 Required and supplementary documentation on page 5 2 Make sure that the mating connector of the wire harness is in de energized condition 3 Connect the mating connector of the wiring harness to the display connector until it engages noticeably and observe the correct plug in position ...

Page 32: ... the display or using the BODAS service functionality supported by the device unforeseeable hazards may occur at the machine Before commissioning or using the BODAS service functionality it must be ensured that the vehicle and the hydraulic system are in a safe condition The BODAS service function for flashing of DI4 DI3 or RC control units may only be used during of machine downtime and servicing...

Page 33: ... started are included as is specific online help Each display page can be freely designed by the user on a PC in terms of the layout arrangement and number of elements CODESYS TargetVisu allows the easy integration of predefined or freely designed items and bitmaps such as customer logos dashboard instruments diagrams etc in display faces designed by the user The development environment of 3S and ...

Page 34: ... on the CAN protocol J1939 and proprietary such as speed values temperatures and settings etc can be directly assigned to the respective indicator elements using the BODAS DCT The entire definition and assignment process is graphically supported and enables the desired input variables to be implemented and displayed within the shortest time on the BODAS display DI3 The designed surfaces are shown ...

Page 35: ...ct with oils and grease Only use clean water and a damp cloth to clean the inspection window housing and keyboard When cleaning the BODAS display do not use any coarse or abrasive cleaning utensils 10 2 Inspection and maintenance No special activities are necessary 10 3 Repair Opening the BODAS display or modifying or repairing the display is prohibited Modification or repairs to the wiring could ...

Page 36: ...l of the display can lead to environmental pollution Dispose of the display and packaging material in accordance with the national regulations in your country 13 Extension and conversion Do not convert the display The warranty from Bosch Rexroth only applies to the configuration as delivered Entitlement to warranty cover will be rendered void in case of conversion upgrade or a software modificatio...

Page 37: ... in the online product catalog in the respective data sheet Type Data sheet Link online product catalog QR code DI4 95272 www boschrexroth com p DI4 DI3 95270 www boschrexroth com p DI3 For further information on the display please refer to www boschrexroth com mobile electronics Regularly visit our homepage for the latest product information and updates ...

Page 38: ...21 22 Inspection 35 Installation 24 25 Preparation 25 Installation conditions 24 Intended use 8 M Maintenance 35 O Operation 33 P Product description 16 18 Property damage 13 Q Qualification 9 R Removal 36 Repair 35 Replacement 36 Required documentation 5 S Safety instructions 8 General 9 Product specific 12 Signal word 6 Scope of delivery 14 Storage 23 Symbols 6 T Technical data 37 Transport 23 T...

Page 39: ...RE 95289 01 B 2021 10 12 Bosch Rexroth AG 39 40 ...

Page 40: ...aße 2 71701 Schwieberdingen Germany Service phone 49 0 9352 40 50 60 info bodas boschrexroth de www boschrexroth com Subject to change RE 95289 01 B 2021 10 12 Your local contact person can be found at https addresses boschrexroth com ...