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R911418823, Edition 01, 2 / 8

3.3 Internal schematic diagram

A/D

System bus

U

L

U

P

µC

AI_1

.

.

.

.

U

P

 24 V

DC/DC

AI_4

Fig. 2: Internal schematic diagram

3.4 Ambient conditions

XI342204

Ambient temperature
Up to 4000 m
From 4000 m
Maximum operating altitude

Acc. to 60204

 

-25 to 45 °C
-25 to 40 °C
5000 m

Ambient temperature

(Storage and transport)

-40 to 70 °C

Permitted air humidity

according to DIN EN 61131-2
Operation
Storage
Transport

5-85 %
10-100 %
45-95 %

Degree of protection

Acc. to DIN EN 60 529

IP20

(not evaluated by UL)

Protection class

Acc. to DIN EN 61010-2-201

III

Overvoltage category

Acc. to IEC 60664-1

2

Contamination level

Acc. to IEC 61010-1

2, no condensation

 

NOTICE

Failure of the product due to contaminated air!

The ambient air must not contain acids, alkaline solu-

tions, corrosive agents, salts, metal vapors and other

electrically conductive contaminants in high concentra-

tions.

The devices to be installed into the housing and installa-

tion compartments must at least comply with the degree

of protection IP 54 according to DIN EN 60529.

The device shall be provided in a suitable fire enclosure

in the end-use application.

NOTICE

Defective product due to gases jeopardizing functions
Due  to  the  risk  of  corrosion,  avoid  sulphurous  gases  (e.g.

sulphur  dioxide  (SO

2

)  and  hydrogen  sulphide  (H

2

S)).  The

product is not resistant against these gases.

NOTICE

Failure of the product due to overheating
To  avoid  overheating  and  a  trouble-free  operation  of  the

product,  the  ambient  air  has  to  circulate.  Also  refer  to  the

section “Installation notes”.

3.5 Mechanical tests

Vibration resistance

Acc. to DIN EN 60068-2-6

Oscillations, sinusoidal in all

three axes, 5 Hz - 8.4 Hz with

3.5 mm amplitude
8.4 Hz -150 Hz with 1 g peak

acceleration

Shock test

Acc. to DIN EN 60068-2-27

Shock stress: Shock resist-

ance in all three axes

11 ms semi-sinusoidal 15 g

Broadband noise

Acc. to DIN EN 60068-2-64

20-500 Hz with 1.22 g RMS,

30 min in all three axes

 

For the current approvals, go to

⮫ 

www.boschrexroth.com/electrics.

4

For your safety

4.1 Intended use

Only use the module as specified in the data sheet.

4.2 User qualification

The product use described in this data sheet is only intended

for  qualified  electricians  and  staff  trained  by  these  qualified

electricians. The user has to be familiar with the known safety

concepts on automation technology, applicable standards and

other guidelines.

4.3 Electric safety

NOTICE

Loss of electric safety
Unintended  handling  can  affect  the  device  safety!  Observe

the notes in the present data sheet during installation, com-

missioning and operation.

5

Signal processing

5.1 General information on signal processing

The signal processing of the module consists of several steps

shown  in  this  section,  i.e.  how  low-pass  filter  and  oversam-

pling  are  implemented  in  hardware  components  while  other

steps are implemented as firmware functions.

Value range

limit

User gain,

offset

Status

information

output to

EtherCAT

Digitalization

with

oversampling

in ADC

HW filter

Low-Pass

Limit 1/2

threshold

check

Over-,

underrange

threshold

check

ADC Raw

value

(CoE object)

ADC input,

transfer to µC

Process data

output to

EtherCAT

Fig. 3: Overview on signal processing

5.2 Distinctive values and data formats

Input signal

Process data

value

Percent,

measuring

range

Notes

Voltage in V

Voltage in mV

10.8

10800

108%

Message, upper range

limit

10.7

10700

107%

Reset message, upper

range limit

10

10000

100%

0

0

0%

Value limitation down

to 0 V

-0.05

0

Reset message, lower

range limit

-0.15

0

Message, lower range

limit

Process  data  is  transferred  as  value  normalized  to  mV  in

"signed int 16" format. The process date corresponds directly

to the values read in at the input. It depends on the gain and

offset  calculation.  Thus,  the  conversion  to  an  abstract  value

range  is  omitted.  The  value  can  be  directly  used  as  voltage

value in the application.

Summary of Contents for Rexroth ctrlX I/O XI312204

Page 1: ...cal data 3 1 General technical data XI312204 Number of inputs 4 Connection method Push in XI312204 Connection method 2 wire shielded twisted in pairs Signal type Differential Input signal 0 V to 10 V Input resistance 250 kΩ Limit frequency of input filter 12 8 kHz Conversion time 100 μs Resolution D A 16 bits incl sign Accuracy Typ 0 1 of the end value of the measured range MBE Max 0 3 of MBE Over...

Page 2: ...mi sinusoidal 15 g Broadband noise Acc to DIN EN 60068 2 64 20 500 Hz with 1 22 g RMS 30 min in all three axes For the current approvals go to www boschrexroth com electrics 4 For your safety 4 1 Intended use Only use the module as specified in the data sheet 4 2 User qualification The product use described in this data sheet is only intended for qualified electricians and staff trained by these q...

Page 3: ... the gain and the offset Value_Range The value range at the input of the User Scale calculation Scaled_Value_Range The desired value range at the output of the User Scale calculation Lower_Range_End_Value The value at the lower end of the input value range Scaled_Lower_Range_End_Value The desired value at the lower end of the output value range The values for gain and offset are calculated as foll...

Page 4: ... 6010 6020 6030 Channel 1 2 3 4 60x0 01 Value Int16 IN mV 60x0 02 Underrange Bit IN W 0x2360 60x0 03 Overrange Bit IN W 0x8910 60x0 04 Limit 1 2Bit IN Bit0 Value Limit 1 Bit1 Value Limit 1 60x0 06 Limit 2 2Bit IN Bit0 Value Limit 2 Bit1 Value Limit 2 Index hex Object name Data type Direc tion Error warning informa tion Diagnostic number description Unit A000 0 Material number String 20 IN A010 0 F...

Page 5: ...input value and the diagnostic data in the Compact representation Word 1 INT IN Channel 1 Value Word 2 INT IN Channel 2 Value Word 3 INT IN Channel 3 Value Word 4 INT IN Channel 4 Value Word 5 Byte 1 Byte 2 Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 5 Bit 6 7 Bit 2 Bit 3 Bit 4 5 Bit 6 7 IN IN IN IN IN IN IN IN IN IN IN IN Periphery voltage ok Error Channel 1 Wire break Channel 1 Overrange Channel 1 Limit 1 Cha...

Page 6: ...or peripheral voltage error RD RD RD RD RD RD RD RD RD RD Communication or configura tion error RD RD RD RD RD Table 3 Module status LED diagnostic and device status 8 5 Channel status LED Each input channel of the module is provided via a channel status LED at the plug Refer to Chapter 3 2 Clamping point assignment on page 1 Meaning of the channel LED LED Meaning Red Signal error Overrange or und...

Page 7: ...vide the following minimum distances for sufficient cooling 35 mm 0 mm 0 mm 35 mm 35 mm Fig 10 Ventilation distance Additionally provide sufficient distance for mounting dis mounting plugs and cables If more devices are connected in series to the station on the left or right the surface temperature may not exceed 60 C In case of a several line design the supply air has to be measured under each li...

Page 8: ... to be met Use only insulated copper wires suitable for at least 60 C 9 7 Dismounting module For dismounting use a common tool such as a slotted screwdriver with a 2 5 mm blade NOTICE Destruction of components and devices due to mounting and dismounting under voltage Disconnect the module and all connected module compo nents from voltage before mounting or dismounting Removing module from support ...

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