Bosch rexroth IndraControl VAU 02.1, Operating Instructions Manual

Page 1: ...IndraControl VAU 02 1 Uninterruptible Power Supply Operating Instructions R911384727 Edition 03 ...

Page 2: ...vent of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documen tation and the availability of the product Editorial Department Development Automation Systems Cont...

Page 3: ...ing signal words and safety alert symbol 4 3 3 Symbols used 5 3 4 Explaining the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 External 24 V power supply unit 6 6 Ambient conditions 6 7 Technical data 8 7 1 Degree of protection and weight 8 7 2 Input and output voltage 8 7 3 Battery 9 7 4 Response upon voltage failure 11 8 Standards 11 8 1 CE m...

Page 4: ...20 11 Commissioning 20 12 Device description 20 12 1 Operating and display components 21 12 1 1 Reset button 21 12 2 Operating and error display 22 12 3 Battery protective devices 22 13 Troubleshooting and debugging 23 14 Maintenance 23 14 1 Regular maintenance tasks 23 14 2 Storing the UPS 23 15 Ordering information 24 15 1 Accessories and spare parts 24 15 2 Type code 24 16 Disposal 25 16 1 Retu...

Page 5: ... Mounting assembly installation Engineering Commissioning Operation Decommissioning Product phases Target groups Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Mainte...

Page 6: ... the type plate of the device refer to chapter 2 1 Product identification on page 3 and chapter 15 2 Type code on page 24 1 4 Related documents Title Part number and document type Rexroth IndraControl VAP 01 Power Supply Unit R911339613 Operating Instructions Tab 1 2 Power supply unit documentation Title Part number and document type IndraControl PR4 and VR4 Control Cabinet PC R911384699 Operating...

Page 7: ...1 4 Terms and abbreviations 1 6 Customer feedback Customer requests comments or suggestions for improvement are of great im portance to us Please email your feedback on the documentations to Feed back Documentation boschrexroth de Directly insert comments in the elec tronic PDF document and send the PDF file to Bosch Rexroth 2 Product identification and scope of delivery 2 1 Product identification...

Page 8: ...ng battery treatment CAUTION Safety alert symbol Signal word Avoiding danger Do not open the batteries and do not heat them over 80 C Consequences and source of danger Fig 3 1 Structure of the safety instructions 3 2 Explaining signal words and safety alert symbol The safety instructions in this documentation contain specific signal words danger warning caution notice and if necessary a safety ale...

Page 9: ...age can occur 3 3 Symbols used Pointers are displayed as follows This is a note Tips are displayed as follows This is a tip 3 4 Explaining the signal alert symbol on the device krax If this symbol is on your device you have to observe the documentation on the device The respective documentation informs on the type of hazard as well as the steps required to avoid this hazard 4 Intended use The Bosc...

Page 10: ...et PC Rexroth IndraControl PR3 The UPS may only be operated under the mounting and installation conditions in the position of application and under the ambient conditions temperature degree of protection humidity EMC etc specified in this documentation 5 Spare parts accessories and wear parts 5 1 External 24 V power supply unit Ordering code Part number Description VAP01 1H W23 024 010 NN R9111710...

Page 11: ...ases e g sulphur dioxide SO2 and hydrogen suphide H2S The product is not resistant against these gases Risk to damage the device due to external influ ences NOTICE Keep the device away from oils and emulsions Short circuit due to damage or deformation of the housing NOTICE Do not use a UPS with a damage or deformed housing This is a product that corresponds to the limit values of the emitted inter...

Page 12: ... 2 Input voltage 24 V Nominal output voltage 24 V DC Current output at UN 3 A max Bridging time 3 minutes max if battery charged by 50 5 minutes max if battery charged by 85 Max output power 72 W Short circuit protection Yes Tab 7 3 Output voltage 24 V Explosion hazard due to short circuiting of the connections CAUTION Do not short circuit the UPS connections Overheating and possible damage to the...

Page 13: ...circuit Explosion hazard due to heat or direct and con tinuous solar radiation CAUTION Protect the UPS against heat and direct and continuous solar radiation Irritation of the respiratory tracts due to unin tended use CAUTION Immediately stop using defective devices Exchange the ambient air when vapors escapes In case of breathing difficulties contact a doctor immediately Skin irritations and burn...

Page 14: ...les This results in calculated 2 000 machine switch offs with the UPS buffering the PC and executing a controlled shutdown If the machine is switched off once a week a service life of 2 000 weeks 38 years is calculated If the machine is switched off once a day a service life of 2 000 days 5 4 years is calculated Tab 7 4 Technical battery data 10 31 Technical data IndraControl VAU 02 1 Uninterrupti...

Page 15: ...No UPS switch off as voltage failure 30 s 2 10 to 180 s 120 s 0 s Time of voltage failure completed PC shutdown 1 The connection between PC and UPS may neither be disconnected nor established again during this period If the connection is restored the PC restarts and there is an uncon trolled switch off when the UPS buffer time elapses The period between the voltage failure and the shutdown can be ...

Page 16: ...atibility EMC Part 6 2 Generic standards Immunity for industrial envi ronments DIN EN 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission standard for indus trial environments Tab 8 2 Standards for electromagnetic compatibility EMC Loss of CE conformity due to modifications at the device CE marking applies only to the device upon delivery After modifying the device veri...

Page 17: ... the device verify the UL and the CSA conformity 9 Interfaces 1 2 3 4 5 Reset button LED for status and error display COM interface XF50 Voltage connection and voltage output XD1 Functional earth Fig 9 1 Connector panel of the UPS IndraControl VAU 02 1 Uninterruptible Power Supply 13 31 Interfaces R911384727_Edition 03 Bosch Rexroth AG ...

Page 18: ...e for the PC are connected to the XD1 connection Upon delivery there is a ready made cable to connect the USB and the PC Connect the supply voltage to the UPS Fig 9 2 Connecting the voltage supply and the output voltage Pin name Description 24 V Out 24 V connection output to PC 0 V Out 0 V connection output to PC 24 V In 24 V voltage supply input of power supply unit 0 V In 0 V voltage supply inpu...

Page 19: ...unting The LED displays may not be hidden Provide the following minimum distances for sufficient cooling and mounting 50 mm to the bottom side 80 mm to the upper side 85 mm to the front side Provide cables with strain relief Attach freely moving cables e g by routing them in a cable channel Keep as much distance as possible to noise sources when installing the UPS 10 3 Mounting Use drilling holes ...

Page 20: ... 27 201 5 214 193 4 5 Fig 10 1 Mounting dimensions of the UPS 16 31 Mounting demounting and electric installation IndraControl VAU 02 1 Uninterruptible Power Supply Bosch Rexroth AG R911384727_Edition 03 ...

Page 21: ...the panel PC control cabinet PC and UPS if connected under voltage NOTICE Ensure that the panel PC control cabinet PC and UPS are disconnected from voltage before routing Routing the UPS cable lengths and cable cross sections Destruction of screw terminals insufficient con tact and loss of UL certification if no copper wire is used and or wrong tightening torque NOTICE Use only copper wires to wir...

Page 22: ...rmation on the availability and state of the UPS is communicated to the con trol cabinet PC via the COM interface XF50 The electrical properties of the XF50 interface correspond to the properties of the standard RS232 interface The driver is part of the operating system of the panel PC or control cabinet PC COM cables If the provided COM cables are not used do the cabling using the existing plug X...

Page 23: ...large area shield support Malfunctions due to too long cables NOTICE Use the shortest RS232 cables possible or the cable from the UPS upon delivery Connecting the RS232 cable 1 Plug the connector of the RS232 cable into socket XF50 at the UPS 2 Plug the socket of the RS232 cable into a COM connection at the panel or control cabinet PC 10 5 Demounting 1 Shutdown the PC 2 Disconnect the UPS from the...

Page 24: ...o chapter 1 4 Related documents on page 2 The menu item UPS shows the UPS status The device settings can be modified via the menu item Monitor service The following settings can be made for the UPS Selection of the COM interface Actions in case of voltage failure Waiting time up to PC shutdown upon voltage failure Enabling or disabling warning messages Monitoring interval of the input voltage 12 D...

Page 25: ...arge 12 1 1 Reset button If the IPC does not work properly anymore and if it cannot be switched off or restarted use the Reset button of the UPS to disconnect the IPC from voltage and to execute a reboot If the Reset button is pressed the output voltage is disconnected 0 V If an input voltage is present at the UPS while pressing the Reset button the out put voltage is switched on again after four ...

Page 26: ...ition is above 16 Wait until the accumulator is charged LED flashes yel low 0 5 Hz flash ing frequency Abnormal battery condition Battery temperature 60 C 0 5 Hz flashing ends when the tem perature falls below 55 C Check the ambient conditions and ensure that the ambient tem peratures allowed remain within its tolerances Batt Charg e LED is off Accumulator is not being charged LED flashes green 1 ...

Page 27: ... the UPS to the voltage supply to charge the battery Tab 13 1 Error causes and troubleshooting 14 Maintenance Loss of IP degree of protection due to incorrect maintenance NOTICE Ensure that the IP degree of protection remains during maintenance 14 1 Regular maintenance tasks The UPS is maintenance free However a few parts are subject to wear and have to be replaced after a certain number of operat...

Page 28: ...by the user In case of third party shipping e g air cargo or for warders there are specific packaging and labeling requirements A dangerous goods expert has to be consulted when preparing the shipped item Ship the UPS only if the housing is not damaged When packing the UPS ensure that it cannot move in the packag ing Transport the UPS only in the original Rexroth packaging The Rexroth packaging co...

Page 29: ...e different materials in dividually Housing parts belong to metal Dispose the electronic components of the device e g PCBs and hard drives as defined in the electronic equipment act IndraControl VAU 02 1 Uninterruptible Power Supply 25 31 Disposal R911384727_Edition 03 Bosch Rexroth AG ...

Page 30: ...rately The end user within the EU is legally obligated to return used batteries Outside the validity of the EU Directive 2006 66 EC comply with the regulations Used batteries can contain hazardous substances which can harm the environ ment or health when improperly stored or disposed of After use the batteries or accumulators in Rexroth products have to be disposed according to the country specifi...

Page 31: ...vice office first For hotline num bers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following in formation ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as...

Page 32: ...28 31 IndraControl VAU 02 1 Uninterruptible Power Supply Bosch Rexroth AG R911384727_Edition 03 ...

Page 33: ... Display components 21 Disposal 25 Documentation Change record 1 Documents related 2 E Electric connection 17 Emitted interference 7 Error causes 23 Error display 22 External 24 V power supply unit 6 F Feedback 3 Front upright mounting 15 H Hazard warnings 4 Helpdesk 26 Hotline 26 Housing dimensions 15 I Input voltage 8 Installation notes 15 Installation electric 17 Intended use 5 Interfaces 13 L ...

Page 34: ... 6 Standards 11 Status display 21 Storage 23 Storage time 23 Suggestions 3 Support 26 Symbols 5 T Target groups 1 Technical data 8 Terms 2 Terms and abbreviations 2 Torque 17 Troubleshooting 23 Type code 24 Type plate 3 U UL CSA certified 12 Use intended 5 V Voltage connection 14 Voltage failure 11 W Warnings 4 Wear parts 6 X XD1 14 XF50 14 18 30 31 Index IndraControl VAU 02 1 Uninterruptible Powe...

Page 35: ...Notes IndraControl VAU 02 1 Uninterruptible Power Supply 31 31 ...

Page 36: ...th AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911384727 R911384727 DOK SUPPL VAU 02 1X IT03 EN P ...