Bosch Rexroth IndraControl VCP 35.2, Project Planning Manual

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl VCP 35 2 R911323106 Edition 02 ...

Page 2: ...Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the...

Page 3: ...ion Against Electric Shock by Protective Low Voltage PELV 3 5 3 7 Protection Against Dangerous Movements 3 6 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 7 3 9 Protection Against Contact with Hot Parts 3 8 3 10 Protection During Handling and Mounting 3 9 3 11 Battery Safety 3 9 3 12 Protection Against Pressurized Systems 3 10 4 Technical Data 4 1 4 1 F...

Page 4: ... SUB Connectors 7 12 8 Maintenance and Installation 8 1 8 1 General Information 8 1 8 2 Exchange of Hardware Components 8 1 8 3 Data Backup 8 1 8 4 Unpacking the Device 8 1 8 5 Identification 8 2 8 6 Connecting the Device 8 3 8 6 1 Supply Voltage 24 V 8 3 8 7 Front Panel 8 5 8 8 Fuse 8 5 8 9 Battery 8 6 8 9 1 Changing the Battery 8 6 8 9 2 Battery Disposal 8 6 9 Ordering Information 9 1 9 1 Type C...

Page 5: ...R911323106 02 Rexroth IndraControl VCP 35 2 Electric Drives and Controls Bosch Rexroth AG IV Contents 11 List of Figures 11 1 12 Index 12 1 ...

Page 6: ...V Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 35 2 R911323106 02 Contents ...

Page 7: ...pplica tion Special features of the device are its compact design and the seal run ning around the rear Thus it is suitable for various applications Fur thermore every mounting position is possible Depending on the variant the small operator terminal is equipped either with two serial standard interfaces or with a field bus interface The front panel with touch screen allows to operate the applicat...

Page 8: ...ng the System 1 2 Operating System The Windows CE operating system is installed on the small operator terminal 1 3 Commissioning Mount the device properly for more information see chapter Dimen sions Then connect the device to the voltage supply and to the control unit or the field bus system if required ...

Page 9: ...e use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use If the product takes the form of hardware then they must remain in their original state in other words no structural changes are permit ted It is not permitted to decompile software products or alter sourc...

Page 10: ...se Using the small operator terminal outside of the above referenced areas of application or under operating conditions other than described in the document and the technical data specified is defined as inappro priate use The small operator terminal may not be used if they are subject to operating conditions that do not meet the above specified ambient conditions This includes for example operati...

Page 11: ...on immediately to the person or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment 3 2 Explanations The safety instructions describe the following degrees of hazard seri ousness in compliance with ANSI Z535 The degree of hazard serious ness informs a...

Page 12: ...is equipment Only persons who are trained and qualified for the use and operation of the equipment may work on this equipment or within its proximity DANGER High voltage and high discharge current Danger to life or severe bodily harm by electric shock DANGER Dangerous movements Danger to life severe bodily harm or material damage by unintentional motor movements WARNING High electrical voltage due...

Page 13: ...on equipment also in a machine The information given in the documentation of the product with re gard to the use of the delivered components contains only examples of applications and suggestions The machine and installation manufacturer must make sure that the delivered components are suited for his individual application and check the information given in this documentation with regard to the us...

Page 14: ...ipment at any time even for brief mea surements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipment must be disconnected from the mains voltage or power supply Make sure the equipment cannot be switched on again un intended The following should be observed...

Page 15: ...n necessary for brief tests Connect the safety conductor of the electrical equipment always per manently and firmly to the supply mains Leakage current exceeds 3 5 mA in normal operation Use a copper conductor with at least 10 mm2 cross section over its entire course for this safety conductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ...

Page 16: ...ly the danger of bodily injury and material damage this alone cannot be relied upon to ensure complete safety Until the inte grated monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation DANGER Dangerous movements Danger to life risk of injury severe...

Page 17: ...ll can be achieved by switching off the power supply contactor or by safe mechanical locking of moving parts Secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism ensuring sufficient equilibration of the vertical axes The standard equipment motor brake or an ...

Page 18: ...a doctor must be consulted prior to doing so Heart pacemakers that are already implanted or will be implanted in the fu ture have a considerable variation in their electrical noise immunity Therefore there are no rules with general validity Persons with hearing aids metal implants or metal pieces must con sult a doctor before they enter the areas described above Other wise health hazards will occu...

Page 19: ...ct documenta tion special tools must be used Use lifting devices and tools correctly and safely For safe protection wear appropriate protective clothing e g safety glasses safety shoes and safety gloves Never stand under suspended loads Clean up liquids from the floor immediately to prevent slipping CAUTION Risk of injury by incorrect handling Do not attempt to reactivate discharged batteries by h...

Page 20: ...lines or connections can cause injuries or material dam age CAUTION Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a pressurized sys tem danger of explosion Observe the operation instructions of the respective manufacturer Before disassembling pressurized systems release pressure and drain off the fluid or gas Use suitable protective c...

Page 21: ...al rubber seal on the rear Mounting cutout H x W in mm Inch 222 x 303 8 740 x 11 929 Mounting depth About 54 mm 2 126 Standard Field Bus Interface About 66 mm 2 598 Degree of protection Front IP65 Rear IP20 Total weight About 2300 g Touchscreen Type Analog Resistive 4 Wire Technology Activation Force 15 g Standard With R8 HS60 Silicon Rubber Durability No Damages or Malfunctions after 3 Million St...

Page 22: ...hting 50 000 h Display Area H x W 162 mm x 215 mm 6 378 x 8 465 Display Forts Electrical Data Supply voltage 24 V DC SELV in accordance with DIN EN 61131 Residual ripple 10 maximum Minimum voltage 18 V Maximum voltage 30 V Power consumption typical at 24 V 0 8 A Connected load 19 2 W Fuse Semiconductor fuse self resetting Protection against polarity reversal Integrated ...

Page 23: ...1 RS232 X6 SER2 RS232 In Accordance With DIN 66259 T1 CCITT V 28 Transmission Length 0 15 m up to 49 212 feet Con ductors Layered in Strands Shielded X6 SER1 Galvan ically Isolated X6 SER2 Galvanically Not Isolated Field Bus Interfaces Variable Baud Rates and Data Formats X6 PROFIBUS DP Galvanically Isolated USB Corresponds to the Universal Serial Bus Specification Rev 2 0 X9 X10 Host Min 1 5 Mbit...

Page 24: ... KByte Connection System D SUB female and male connector strips 9 pin and 25 pin Female and male connector strips Phoenix COMBICON 3 pin RJ45 female connector USB female connector A Environmental Conditions Environmental Temperature Operation 5 C to 45 C 41 F to 113 F Transportation Storage 20 C to 60 C 4 F to 140 F Maximum Tem perature Gradient Operation Transportation Storage Temporal Temperatur...

Page 25: ...85 Minimum Absolute Humidity 1 g m3 Maximum Absolute Humidity 25 g m3 No Condensation Permitted According to the Clima Class 1K2 to EN 60721 3 1 Atmospheric Pressure Operation To 2000 m about Sea Level According to DIN EN 61131 2 Transportation To 3000 m about Sea Level According to DIN EN 61131 2 Storage To 3000 m about Sea Level According to DIN EN 61131 2 Mechanical Strength Operation Maximum V...

Page 26: ...ipment Requirements EN 61131 Storage and Transportation EN 61131 Part 2 Power Supply EN 61131 Part 2 Electromagnetic Compatibility 89 336 EEC Including all Applicable Amendments Degrees of Protection EN 60529 Impact Load Shocks EN 60068 Part 2 27 Sinusoidal Vibrations EN 60068 Part 2 6 UL CSA Certification UL508 Industrial Control Equipment C22 2 No 14 95 CSA This is a class A device This device m...

Page 27: ...5 2 Electric Drives and Controls Bosch Rexroth AG 4 7 Technical Data For this reason before using the respective material a compatibility test has to be carried out for new lubricants cleaning agents etc and our housings our housing materials ...

Page 28: ...4 8 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 35 2 R911323106 02 Technical Data ...

Page 29: ...d snap the brackets down into place point 2 3 Fasten the operating device with the grub screws point 3 When installing the operating device keep a minimum clearance of 30 mm 1 181 around the operating device to ensure adequate air cir culation When the operating device is installed horizontally please note that ad ditional sources of heat beneath the operating device may result in heat accumulatio...

Page 30: ...5 2 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 35 2 R911323106 02 Dimensions 5 1 1 Front Panel Dimensions Fig 5 2 Front panel dimensions ...

Page 31: ...R911323106 02 Rexroth IndraControl VCP 35 2 Electric Drives and Controls Bosch Rexroth AG 5 3 Dimensions 5 1 2 Mounting Cutout Fig 5 3 Mounting cutout A Mounting Cutout B Front Panel ...

Page 32: ...ontrols Rexroth IndraControl VCP 35 2 R911323106 02 Dimensions 5 1 3 Side View with Dimensions Fig 5 4 Side view and mounting depth 1 Mounting Bracket 2 Threaded Pin 3 Mounting Surface Thickness 1 mm to 6 mm 4 Circumferential Seal 5 Front Panel ...

Page 33: ...the brightness To do so use the virtual key board 3 Confirm with Enter The new brightness setting becomes effective immediately after the Danger of intoxication If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out Danger of corrosion If the display is damaged avoid touching swallowing or breathing in the liquids or gases which may leak out To ...

Page 34: ... on the operating device Flashing Underline Foreground background color 6 1 3 Fonts You can use Windows fonts Windows and unicode character sets are possible 6 2 Touch Screen The device is equipped with a resistive 4 wire touch screen You oper ate the small operator terminal using this touch screen Pointed or sharp objects such as pens or fingernails can lead to irrep arable damages of the touch s...

Page 35: ...s 7 Interfaces Depending on the device variant several interfaces are available to you Type Code Available Interfaces USB X9 X10 Ethernet X5 RS485 RS232c X6 SER1 RS232 X6 SER2 PROFIBUS DP X6 VCPxx xxxx xxx NN xx xx X X VCPxx xxxx xxx PB xx xx X X X VCPxx xxxx xxx SR xx xx X X X X Fig 7 1 Device Variants ...

Page 36: ... RJ45 female connector 7 1 1 2 Cable Pin Designation Function 1 Tx Transmitted Data Positive Polarity 2 Tx Transmitted Data Negative Polarity 3 Rx Received Data Positive Polarity 4 n c Not connected 5 n c Not Connected 6 Rx Received Data Negative Polarity 7 n c Not Connected 8 n c Not Connected Fig 7 2 Pin assignment of the Ethernet interface A twisted pair cable of category 6 CAT 6 must be used T...

Page 37: ... 2 1 Cable No Color State Designa tion Function 1 Green ON XMT Sending ethernet data tele gram 2 Yellow ON RCV Receiving ethernet data tele gram Fig 7 4 Function of the ethernet diagnostics LEDs Using input devices not suitable for industrial use e g keyboard mouse may decrease safety of operation This includes input devices intended for home and office use For the specification of a suitable cabl...

Page 38: ... for the communication SER1 is operated separately from the channel for the logging printer scanner SER2 Due to the protocol only one of the two interface standards can be used for the communication channel SER1 Fig 7 5 Rear view RS422 RS485 RS232 1 Female Connector X5 Ethernet 2 Female Connector X6 RS422 RS485 RS232 3 Female Connector X9 X10 USB Host Type A 4 Termination Switch X6 SER1 RS485 5 Co...

Page 39: ...here A and B 7 2 1 1 Pin Assignment Fig 7 6 25 pin D SUB female connector strip Connector in the small operator terminal 25 pin D SUB female con nector strip Signal Logic 1 UA UB 0 3 V i e UA UB Signal Logic 0 UA UB 0 3 V i e UA UB Pin Designation Function 8 T A Transmitted data 9 T B Transmitted data 11 SGND Signal Ground 22 R A Received data 23 R B Received data Fig 7 7 Pin assignment RS485 The ...

Page 40: ... Legend for table I Switch ON Switch OFF Designation Value R1 R3 510 Ohm R2 150 Ohm R4 120 Ohm Fig 7 9 Resistance values termination RS422 RS485 The switch positions for ON or OFF are printed onto the termination switch Only the specified switch positions are permitted Switch on the transmitter termination S1 S2 and switch off the re ceiver termination S3 S4 if you terminate a RS485 interface S1 S...

Page 41: ...trip Connector in the small operator terminal 25 pin D SUB female con nector strip 7 2 2 2 Termination Pin Designation Function 6 TD Transmitted Data 15 CTS Clear to Send 17 RTS Request to Send 18 RD Received Data 25 SGND Signal Ground Fig 7 12 Pin assignment RS232 The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 7 12 When channel SER1 is oper...

Page 42: ...nt Fig 7 13 25 pin D SUB female connector Connector in the small operator terminal 25 pin D SUB female con nector strip Pin Designation Function 1 Low Noise Ground 2 TD Transmitted Data 3 RD Received Data 4 RTS Request to Send 5 CTS Clear to Send 7 SGND Signal Ground 20 DTR Data Transfer Request Fig 7 14 Pin assignment of the RS232 interface The D SUB connector strips must be shielded sufficiently...

Page 43: ...ave X6 The interface for PROFIBUS DP connections is available to integrate the device into a PROFIBUS DP structure Fig 7 15 Rear view PROFIBUS DP 1 Female Connector X5 Ethernet 2 Female Connector X6 PROFIBUS 3 Female Connectors X9 X10 USB Host Type A 4 Threaded Bolt for Protective Grounding 5 Connector X1 Supply Voltage 6 Diagnostics LED PROFIBUS DP ...

Page 44: ... Signal Plus 5 DGND Data Transmission Potential 6 VP Supply Voltage of Terminators Plus 7 nc Not Connected 8 RxD TxD N Received Data Transmitted Data Minus 9 CNTR N Repeater Control Signal Minus Fig 7 17 Pin assignment PROFIBUS DP The D SUB connector strips must be shielded sufficiently See chapter Shielding D SUB Connectors on page 7 12 Any PROFIBUS DP approved cables specified in the EN 50170 as...

Page 45: ...d into the connector and can be connected 7 3 1 4 Diagnostics A diagnostics LED is located on the rear of the small operator terminal The LED shows the states of the bus system The diagnostics LED on the small operator terminal has the following function Baud Rate Cable Length 187 5 kBit s 1000 m 3280 839 feet 500 kBit s 400 m 1312 335 feet 1500 kBit s 200 m 656 167 feet 3000 to 12000 kBit s 100 m...

Page 46: ...ld D SUB connectors as follows Fig 7 21 Shielding D SUB connectors 1 D SUB connector 2 Shield 3 Cable clip 4 Cable The shield must be folded back into a flat position over the cable sheath When fastening the cable with the cable clip as much of the shielding as possible must be in contact with the housing and sufficient strain relieve must be ensured ...

Page 47: ...isible dam age in transit Also check whether the shipment matches the specifica tions on your delivery note If you notice damages in transit or discrepancies please contact our sales department immediately CAUTION Maintenance work in the device is only permissible by skilled stuff If hardware components have to be exchanged please contact the Bosch Rexroth Service or ensure that only skilled stuff...

Page 48: ...VCP 35 2 R911323106 02 Maintenance and Installation 8 5 Identification You can identify the small operator terminal by the nameplate on the rear Fig 8 1 Nameplate example 1 Ordering name Short type designation 2 Part number 3 Voltage and power specification 4 Serial number ...

Page 49: ...MBICON MSTBV 2 5 3 GF A suitable female connector strip of the type Phoenix COMBICON MSTB 2 5 3 STF is supplied Use the following procedure to connect the device to the supply volt age 1 Remove approx 30 mm 1 181 off the outer cable sheath and ap prox 5 mm 0 197 off the wires Pin Designation Function 1 Low Noise Ground 2 0 V Supply Voltage 0 V 3 24 VDC Supply Voltage 24 VDC Fig 8 2 Pin assignment ...

Page 50: ... 02 Maintenance and Installation Fig 8 3 Preparing the cable 2 Fit the wires with wire end ferrules and connect the wires to the con nector Fig 8 4 Connecting the female connector strip If shielded connecting cables are used in the supply voltage area the shield should be connected to pin 1 ...

Page 51: ...panel 8 8 Fuse A semiconductor fuse is used to protect the device Once the fuse has been tripped the device must be disconnected from the supply voltage to allow the semiconductor fuse to regenerate At an ambient tempera ture of 20 C 68 F the regeneration takes approximately 20 sec onds The higher the ambient temperature the longer the regeneration takes A separate conductor must always be provide...

Page 52: ...anging the Battery To ensure that the data in the SRAM and the time are preserved it is possible to change the battery under operating voltage Observe the corresponding safety notices 1 Remove the screws on the rear panel of the device and lift off the enclosure cover 2 Remove the adhesive tape securing the battery 3 Disconnect the connector from the battery and remove the dead bat tery 4 Plug in ...

Page 53: ...Type code 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev column V C P 3 5 2 E C N 0 0 3 S R N N P W Product VCP VCP Line 35 35 Design 2 2 Front panel and display Graphic display 640 x 480 Touch Screen EC Expansion option Without N Application memory 3 MB 003 Interface Standard NN PROFIBUS DP PB Serial RS232 485 TS Additional design None NN Fi...

Page 54: ...5271 Serial Cable from PC to VCP for Loop through Operation RKB0002 000 0 MN R911307610 Serial Cable RS232 to IndraControl L40 RKB0004 002 0 MN R911309311 RKB0004 005 0 MN R911309098 RKB0004 010 0 MN R911309312 Serial Cable RS232 to IndraDrive IKB0033 000 0 MN R911291808 PROFIBUS Cable Fig 9 2 Accessories 15 1 INS0645 K01 INS0520 L01 25 1 IKB0051 IKB0051 1 25 1 15 INS0520 L01 IKB0052 INS0760 C01 I...

Page 55: ...UL Pre assembled on Both Sides with RJ45 Connector 10 m 32 8 ft RKB0007 025 0 R911170150 Ethernet Cable 10 Base T CAT 6 Crosslink UL Pre assembled on Both Sides with RJ45 Connector 25 m 82 ft RKB0008 002 5 R911170151 Ethernet Cable 10 Base T CAT 6 UL Pre assembled on Both Sides with RJ45 Connector 2 5 m 8 2 ft RKB0008 005 0 R911170152 Ethernet Cable 10 Base T CAT 6 UL Pre assembled on Both Sides w...

Page 56: ...9 4 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 35 2 R911323106 02 Ordering Information ...

Page 57: ...AG Electric Drives and Controls Bürgermeister Dr Nebel Straße 2 D 97816 Lohr am Main 10 1 2 Packaging Materials The packaging materials consist of cardboard wood and polystyrene These materials can be easily recycled For ecological reasons please refrain from returning the empty packages to us 10 2 Environmental Protection 10 2 1 No Release of Hazardous Substances Our products do not contain any h...

Page 58: ...f metal most of the product components can be recycled In order to recycle the metal in the best possible way the products must be disassembled into individual modules Metals contained in electric and electronic modules can also be recy cled by means of special separation processes The synthetic materi als remaining after these processes can be thermally recycled If the products contain batteries ...

Page 59: ...t RS485 7 5 Fig 7 8 Block diagram termination RS422 RS485 7 6 Fig 7 9 Resistance values termination RS422 RS485 7 6 Fig 7 10 Termination switch 7 6 Fig 7 11 25 pin D SUB female connector strip 7 7 Fig 7 12 Pin assignment RS232 7 7 Fig 7 13 25 pin D SUB female connector 7 8 Fig 7 14 Pin assignment of the RS232 interface 7 8 Fig 7 15 Rear view PROFIBUS DP 7 9 Fig 7 16 9 pin D SUB female connector st...

Page 60: ...11 2 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraControl VCP 35 2 R911323106 02 List of Figures ...

Page 61: ...Character attributes 6 2 Compatibility test 4 6 Connecting 8 3 D Device variants 7 1 Diagnostics Ethernet 7 3 PROFIBUS DP 7 11 Dimensions Cutout 5 3 Front panel 5 2 Side view 5 4 F Font Windows 6 2 Fuse 8 5 I Identification 8 2 Interface Ethernet 7 2 PROFIBUS slave 7 9 RS232 7 7 7 8 RS485 7 5 USB 7 3 L LcdBackLight 6 1 N Nameplate 8 2 P Pin assignment Ethernet 7 2 PROFIBUS DP 7 10 RS232 7 7 7 8 RS...

Page 62: ...Rexroth AG 12 2 Index R Rear view PROFIBUS DP Slave 7 9 RS422 RS485 RS232 7 4 S Setting the brightness 6 1 Standards 4 6 Supply voltage 24 V 8 3 T Technical data 4 1 Termination PROFIBUS DP 7 11 RS232 7 7 RS422 7 6 RS485 7 6 Termination switch 7 6 Touch screen 6 2 U Unpacking 8 1 ...

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Page 64: ...2 PR02 EN P R911323106 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...